Success in running with no hesitation of my ES44AC on my metal M track. Here is what I did to my ES44AC to modify and make it run well now on all my Metal M tracks including the 5207 double slip switches (see my posts 27 and 32), where it would lose power pickup from the wheels. I finally found some time to take it apart and see what I can do to improve it. (see posts 33 and 40 by Eino).
Loosen 6 small philips screws to remove the shell. The instruction pamphlet that comes in the box shows the picture. I was disappointed that this body shell is made of plastic and not metal. Removing the body ensures you do not break any of the plastic details when working with it. Put the chassis upside down on a piece of soft sponge.
Remove the bottom tension bracket (see post #10) with a sharp screwdriver to push it off. (Not a Marklin design, Marklin would have designed and used philips screws).
Found out only 2 of the 3 axles in each bogie are geared. If counting from the front, it is the axles #1 and #3. Wheels on axle #3 have tires. Axle #2 is not geared and no tires. Important to see 2 very small coiled springs in the PLASTIC bogie that rub against this axle #2. So good grounding is done with this axle only thru the metal springs. Using my meter I found the 2 coiled springs are electrically connected to the motor shaft in the bogie and is the GROUND power for the whole lok and decoder. So for the whole locomotive, if the axles #2 and #5 (in second bogie) lose power, the lok stops dead- no electrical power. The 2 bogies, and gears are all plastic. Axles #1, 3, 4, 6 do not pass current to the decoder/ground.
So I was lucky in my box of cannibilized motor parts, I have the axle/wheels from my broken ALCO New York Central (make by Marklin in the early year 2001 and that it runs well on metal M track. So with luck, the axle diameter are the same, and metal wheels can be used to replace the ES44AC and I did that. You need a good gear/wheel puller to do this. It is brand Mascot. I also have an old COX slot car gear puller and pusher that is also helpful. I changed the wheels for axles #1, 2, 3, 5, 6. Used the original axles. I think just changing wheels in axle #2 and #5 axles may have been enough.
If you compare the wheels, the flange diameter for the wheels from the ALCO and ES44AC are the same. BUT, the wheel diameter (that runs on and touches the rail) in the ALCO wheels is just a very slightly smaller. So the wheel flange is able to dig deeper and touch the shiny silver metal conductors at the bottom of the 5207 double slip switches. Very happy now, can now run this lok at extremely slow speed on my metal M track (half my layout is M track, other half is all K track, I have no C track).
Correction: Nov25-2024
1) After all the parts were put back together again, I checked using the meter, and found out all 6 axles/wheels are grounded. So there is some metal piece in the bogie that conducts current to all the 6 axles. That is good.
2) After closer examination, I found out the body/shell is made of metal. It is thin, actually very thin, though, and very light weight, and that is what made me to believe the shell was plastic initially. Most other Marklin body shells weigh heavy when you hold them, but this one is light weight.
So this is a good running lok, and I am happy the way it runs now.
Edited by user 26 November 2024 04:18:20(UTC)
| Reason: made corrections