Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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The kit has arrived (eBay off course...).  We're talking the Challenger by Bowser + the super detailing kit. the instruction booklet claims one can assemble this kit in 30-40 hrs. We'll see about that... The motor is to be replaced with a DCC version of Bowser's pittman DC-71. Hopefully there is a suitable (Motorola speaking)decoder for this motor + a sound kit. Lots of pieces!  Motor   Super detailing kit (many brass parts)  Tender (Varney)  The parts need some work done before we're ready to assemble. Here is a "before and after" Dremmel picture:  The shell (almost the length of the Big Boy).   So far I've spent 3 hours working with the Dremmel, files and sandpaper. |
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Joined: 09/11/2004(UTC) Posts: 2,346 Location: Longueuil, Quebec
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It seems to be a great kit ! [:0][:0][:0] Have fun and keeps us informed of work progress.  Pierre.
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Joined: 05/12/2004(UTC) Posts: 2,994 Location: CA, USA
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Good luck! Not to discourage but Bowser kits are notorious for being near impossible to fine tune/ get a good fit in finish from. I built their O scale turntable 6 years ago and thinking about it still makes me cringe (and although it looks AMAZING it still doesn't run right) |
SBB Era 2-5 |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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I've also read about the kits being quite tricky. Though, most posts I've read claim that the Challenger is not that difficult, the K-4 Atlantic is supposedly impossible  |
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Joined: 15/02/2004(UTC) Posts: 1,591 Location: Pennsylvania
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there are probably DCC sound decoders for the locomotive. maybe you will need to use an ESU loksound programmer to download the sounds. http://www.railwayshop.com/train-sounds.shtmlthis site has a CD with sounds ( looks like a couple with the challenger) and a DVD on #3985. There are definitely some rough aspects about the bowser kits from what I have seen, so I will be following your posts here to see if it might be worthwhile to buy one of their kits to convert as well. It would be cheaper than buying one of the remaining Lionel #3985 or BLI PRR K4's. Not sure they will look as nice though.
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Joined: 06/02/2005(UTC) Posts: 1,383 Location: Darmstadt,
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Hi,
Great model, but the kit looks like quite a lot of work, especially the painting and lettering job. I suppose you'll give it a decently weathered look ?
What I wonder is about the two driver trucks of the Challenger. Are they both powered by the same motor ? I can see two driver axles with gear wheel, but the motor only has one worm wheel.
Hans Martin
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Good luck to start on kit.
Keep posted soon when process. |
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Jon: Thanks for the link! Hans Martin: One motor drives both driver trucks. There is a drive line that couples it all together (described in step #8 of the manual) And oh yes, it will be heavily weathered like the poor steamers were in the 50's  |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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I've done some investigation about the motor and decoders for it: Bowser states that the motor uses:
stall current is approx 1.8 amps running amps are approx .2 to .3 amps
Based upon this information, Uhlenbrock recommended their 77500 decoder.
I've also read that (http://www.steamlocomotive.com/model/HO-steam.shtml) NorthWest Short Line has a kit that can be used as a replacement for Bowsers noisy open frame motor. I got a reply from NWSL explaining the stuff needed. Now I'm trying to figure out what they mean [:I][:I]... |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Information from the NorthWest Short Line model maintenance shared information databank
BOWSER RE-motor/Regearing Driver axle size on BOWSER HO locomotives is 1/8", therefore, select a 1/8" axle gearbox that fits the reduction ratio you desire and the locomotive drive layout. In most instances of HO locomotive, the idler style provides an easier installation by getting the driveline up making connection to the motor easier. The 0.4mod size (can be difficult to install due to large size) is recommended for heavy HO locomotives (available in only 28-1 ratio) and the 0.3mod size for smaller HO locomotives although modelers report them satisfactory in all sizes HO locomotives. The 28-1 ratio provides a higher speed than the 36-1 ratio which would be desirable for 'drag' locomotives. The 2032 size motor is the most commonly used motor for mid to large size HO locomotives with the 1630 being commonly used on smaller engines such as the 4-4-2. In any event, determine the space available to make sure the motor will fit. Installing a new (NWSL) gearbox in your Bowser locomotive does mean that the axle gear must be replaced (with the gear in the gearbox kit). This requires marking the driver location on the axle so you can be sure to reassemble the (removed) driver at exactly the same location (quarter). This can be accomplished by scribing an (off-center) line across the axle end and driver center so that you can line these marks up when re-assembling the driverset. Scribing (scratching) can be done with a razor blade or other (fine) sharp instrument. Motor most commonly used in the K-11 is the 2032 size Sagami. This size can be used in other Bowser locomotives or the 1833 or 1836 size motors can be installed if more power is desired. One easy method is to use the single shaft (20322-9) and mount the gearbox directly on the motor shaft. Consider installing a flywheel on the motor shaft also. For faster speed level common to a Pacific, use a 28-1 ratio gearbox. Your axle is 1/8". Select the appropriate style from the enclosed catalog sheets - you could use an 0.3mod size (#142-6 or #143-6), but if room permits (it should) you might prefer the heavier duty 0.4mod size (#242-6 or #243-6). An idler style is usually preferred because they are generally smoother running and because it permits rather horizontal motor mounting which is usually easier to fit. Fitting the gearbox into the frame may require some filing of the gear slot to make it larger. If you decide to only re-motor, the original worm would probably fit as the original motor shaft is 3/32" while the replacement 2032 (or 1833 or 1836) has a 2.4mm shaft which is almost the same as 3/32". As long as you're into it and have the courage, replacing both the gearbox and motor should provide the most desirable results. See also: MODEL RAILROADER, Dec 1985, pp 94+
CHALLENGER Original gearing: OD=0.289"-7.35mm; bore=press to .0930 shaft; L=.50" with .082" boss on each end. Axle 31T WG = .657" OD (16.7mm) x 1/8" bore x 1/8" face phenolic. "The #159-6 HiLo really does improve the Bowser 'Challenger'. Its a pity that Bowser doesn't include it as standard. I'm now fitting the #20325-9 motor (lots of room for it) and anticipate that I will have a steam engine that runs as well as my diesels." N L-M, NY NY 1-7-87;
Installed 22401-9 motor, great improvement JN 10-7-96
Due to width of axle bearings and axle gear (both wider than usually encountered), 44-4 QUARTERER cannot fit without thinning the bearings from .160" to about .120" but this then requires adding fiber washers (split so they can be added after wheelset is assembled) to retain the bearing in proper location. RH 62927 950130 (note: use the newly released #64-4 QUARTERER II which eliminates the above described limitations).
*********************************************************************** TRUCKS, TENDER TRUCKS Although the Bowser axle has a pointed end, they are effectively a shouldered style - replace with shouldered style (axle) wheelsets (#37107-4, #37108-4, etc.) Depending on truck, may have to (1) shorten axle slightly (file ends back) and/or (2) file back of sideframe slightly to thin journal boss on back of sideframe.
All NWSL motors are DCC compatible. |
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Joined: 06/02/2005(UTC) Posts: 1,383 Location: Darmstadt,
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Hi Ulf,
Many thanks for the manual link, very interesting to see how the loco is constructed.
The only thing I wonder is whether their advice concerning the painting job is still up to date. Cleaning the metal parts with oxalic acid or vinegar sounds a little like my grandmother's advice. I would simply clean the casted zinc parts with some isopropyl alcohol, and then paint them with a (grey) primer from the spray can as is used for automotive repair: closes pores on the metal surface, makes it insensitive to water and grease (i.e. finger prints), prevents oxidation, and gives a very good adhesion of the final finish.
Replacing the motor or the gear seems to need some advanced Do-It-Yourself techniques. I didn't get their point completely yet, I think.
Concerning the motor current the values are within the range that could also work with a Lokpilot decoder (I suppose you measured them at 12 V ?). It's more or less the same current as for two parallel high performance motors. No idea about the decoder CVs. I am excited to hear about the running performance of this loco.
Hans Martin
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Joined: 22/04/2004(UTC) Posts: 12,139 Location: New York, NY
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I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators. AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only. CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ... Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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I got it for $150 off eBay.  |
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Very good buy with bargain. |
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 22/04/2004(UTC) Posts: 12,139 Location: New York, NY
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Quote:[size=1" face="Verdana" id="quote]quote: Originally posted by ulf999<br />I got it for $150 off eBay   |
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators. AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only. CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ... Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide
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Joined: 15/02/2004(UTC) Posts: 1,591 Location: Pennsylvania
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here are some more good video resources on UP challenger (including 3985) . I've seen some of these on the RFD-TV channel on Dishnet satellite - they're pretty good as far as filmography goes. http://www.pentrex.com/3985.html (there are a few other websites that sell the same video above - good footage of an excursion run back in 1990 or so) http://www.rrhistorical....l&ORDER_ID=319627319 (lots of other good train videos too, on N&W and PRR) I've seen some good prices on Bowser kits on ebay recently, but have been leary of buying one.
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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2007-03-03 - Low profile I had some concerns regarding the low profile of the underframe:  No problems on straight rails, but what about crossings and switches where the pucos stand tall 'way' above the rails?  Argh. Dremmel time again   And we're all set:   But it doesn't end here: The trail trucks have massive brass wheels:  Them I'll have to replace. They are all over the place [B)] Also the tender, a Varney, where I figured I'd try to mount the pickup slider. Has a rather low profile as well:  The bottom parts of the sides hit the tallest studs in crossings. I'll have to figure out something here as well. Larger wheels? hmmm we'll see. |
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Tough job,Ulf.
Keep report soon. |
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 06/02/2005(UTC) Posts: 1,383 Location: Darmstadt,
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Good progress ! I suppose the slider can only be installed below the tender.
These heavy trailer axles are amazing, never seen this before. Their large weight might be important in order to keep the wheels on the rails, and to prevent derailments. It seems there is no spring tp do that.
Hans Martin
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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That might be the reason!. Without heavy wheels or some other weight the trailer might derail. Didn't think of that! Thanks Hans Martin!
I've been googling quite a bit, but still haven't found examples of conversions to Märklin. After just a few hours working with the kit, I can see why...[:I] |
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Joined: 10/01/2005(UTC) Posts: 1,025 Location: Den Helder, Noord-Holland
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Best of luck with this daunting task Ulf!
Jeroen |
Figomima division, UP; mostly figment of my imagination yet. |
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Joined: 22/11/2004(UTC) Posts: 1,836 Location: Trumbull, CT
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Wow! You must have the patience of an angel. I couldn't handle working on this detailed model. Lots of rework to get it running on three rail. Keep us informed. |
Stephen(USA) ETE,NMRA,MEA |
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Joined: 15/02/2004(UTC) Posts: 1,591 Location: Pennsylvania
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I'm convinced now that if I am ever to get an HO #3985 challenger, I will buy the discontinued lionel on ebay or wherever.
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Quote:[size=1" face="Verdana" id="quote]quote:Originally posted by jonquinn <br />I'm convinced now that if I am ever to get an HO #3985 challenger, I will buy the discontinued lionel on ebay or wherever.
I would too [xx(]. This is going to take some time... |
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Joined: 15/02/2004(UTC) Posts: 1,591 Location: Pennsylvania
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I also think Marklin needs to buy the tooling from Lionel for the HO Challenger and maybe even the veranda turbine. Lionel won't need them anymore - maybe they can get everything they need for a top-line model for a low price. after all, what good are they doing sitting in some factory that Lionel runs in China. they aren't making any money for Lional anymore - if the tooling still exists.
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Hi ulf999,
How is your procees on kit?
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Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 22/11/2004(UTC) Posts: 1,836 Location: Trumbull, CT
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Why not use the casting as your pickup shoe??? |
Stephen(USA) ETE,NMRA,MEA |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Progress is slow. Work interferes with my hobby ... Also I'm waiting for parts |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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2007-04-12: Project update. DisappointmentI've spent a few more hours on this kit. The greatest challenge with this kit are all the parts that doesn't fit[:(!][:(!]  As you can see here, the rod pops out of its hole over a full revolution of the wheels.  Will I ever finish this kit  [V] |
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Do you have any spare long rod in pack? |
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 06/02/2005(UTC) Posts: 1,383 Location: Darmstadt,
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Hmm, that's a problem indeed.
Could it be that the gear valve from the other driver truck fits better ? AFAIK they are not completely the same.
Another idea: if you turn the driver wheels such that the crank shaft is in its front position, is there still some space remaining between the crank shaft head and the cylinder ? If so, I wonder wheather it is possible to shift the cylinder block 1 or 2 mm backwards.
Hans Martin
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Joined: 08/08/2003(UTC) Posts: 1,614 Location: Birmingham,Alabama
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I have to admit at close view the castings look very crude - not sharp at all. You can get the lionel HO Challenger on ebay and convert it with a lot less labor. This looooks very difficult. |
Train Collection Insured by "Croc's" with "Big Boys" as Backup" CS/MS Digital Era 1/2 Apple Man iPhone / Macbook Pro / iPad - the end of the windows PC occurred on April 4, 2010.
Love those Era 1 Tank Locomotives - the more the merrier.
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Joined: 22/11/2004(UTC) Posts: 1,836 Location: Trumbull, CT
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HellO Ulf! I give you a great amount of credit for trying to build this model. It doesn't seem to be a project for those who can't spend many hours working on it. The close detail photos re great but they show many flaws in the castings. I hope your efforts will payoff. Maybe its not ment to be run on your layout. It might make a nice piece for the scrap iron yard you will build next. |
Stephen(USA) ETE,NMRA,MEA |
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Joined: 10/01/2005(UTC) Posts: 1,025 Location: Den Helder, Noord-Holland
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Hi Ulf,
Sorry to read your problems with the Challenger. Nothing more annoying than faulty base material.
Good luck!
Jeroen |
Figomima division, UP; mostly figment of my imagination yet. |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Steventrain: sorry no extra rods [:(]
Hans Martin: The other driver truck is ok (it has a much longer rod) The Cylinder block (and most other parts) have pre-drilled holes. I Guess your solution could work if I use glue instead of the screws to fasten it. Edited:2007-04-13 : No, they're not switched. the other set has much longer rods. It was related to fabrication errors.
Frostie: I'd go for the Lionel... This kit is from Hell I believe...[}:)]
Stephen: Good idea! in a scrap iron yard or as a wreck in a loco terminal...[B)] |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Thanks Jeroen  |
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Joined: 08/01/2006(UTC) Posts: 2,218 Location: Shady Shores, TX - USA
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where your rod is popping out is there a possibility that you have the cylenders flipped 180 degrees around. |
DT Now powered by ECoS II unit#2, RocRail
era - some time in the future when the space time continuum is disrupted and ICE 3 Trains run on the same rails as the Adler and BR18's. |
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Joined: 15/12/2005(UTC) Posts: 3,600 Location: Spain
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Quote:[size=1" face="Verdana" id="quote]quote:Originally posted by ulf999 Hans Martin: The other driver truck is ok (it has a much longer rod) The Cylinder block (and most other parts) have pre-drilled holes. I Guess your solution could work if I use glue instead of the screws to fasten it.
Sorry for my ignorance but... Isn¢¥t that what Hans Martin said; could you have accidently switched the two sets of rods, and simply must switch them back again?! |
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Joined: 08/01/2006(UTC) Posts: 2,218 Location: Shady Shores, TX - USA
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Sorry for my ignorance but... Isn¢¥t that what Hans Martin said; could you have accidently switched the two sets of rods, and simply must switch them back again?!
no I'm saying that the front of the cylinder could be at the back if the part was installed in reverse, the holes for the rods may have even been drilled on the wrong side from the factory. Its hard to tell from the photos, I can't see if the mounting holes are drilled on the centerline or if they are off set a bit. |
DT Now powered by ECoS II unit#2, RocRail
era - some time in the future when the space time continuum is disrupted and ICE 3 Trains run on the same rails as the Adler and BR18's. |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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2007-04-13: I took the whole thing appart and compared the pieces:  There are a few missing mm here [:(] It seems that I once again will have to place an order to replace broken/missing/failing parts. [:(!] |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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2007-04-13 Motor dcc ready: As described at bowser-trains/dcc. I ordered the new brush plate #22193 (and a few more parts...) and installed it. Before:  After:  |
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Joined: 22/04/2004(UTC) Posts: 12,139 Location: New York, NY
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Sorry, my friend. At least now we know what not to buy ... [xx(] |
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators. AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only. CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ... Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide
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Joined: 23/03/2005(UTC) Posts: 2,497 Location: Denmark
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.. and I think that I have a hard time with my F* DC to M* AC conversion!![:I]
You have everybody's sympathy, Ulf!
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Regards, Benny - Outsider and MFDWPL  |
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Joined: 22/04/2004(UTC) Posts: 12,139 Location: New York, NY
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Hi Ulf (don't know if I may dare to ask [:I]) ... any news about ? |
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators. AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only. CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ... Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide
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Joined: 10/01/2005(UTC) Posts: 1,025 Location: Den Helder, Noord-Holland
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A question I had been considering to ask for some time too...
Jeroen |
Figomima division, UP; mostly figment of my imagination yet. |
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Joined: 21/10/2004(UTC) Posts: 31,705 Location: United Kingdom
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Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy. |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Well, I've been busy building some modules and I have another conversion project with an Athearn switcher (with a Cary ALCO S-2/S-4 shell) in progress [:p]. I expect to continue with "the beast" this fall  |
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Joined: 22/04/2004(UTC) Posts: 12,139 Location: New York, NY
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You're so right, Ulf - with a myriad of locos outa there why bother too much ...  And if she won't run - no problem. Heavily weathered she were the superstar of any junkyard [:p] |
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators. AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only. CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ... Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide
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Joined: 19/12/2006(UTC) Posts: 348 Location: , Florida
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I'm surprised at the problems you are having. Bowser has such fine reputation over the years. I did a K4 and couldn't imagine it being any easier to assemble or to make run well.  |
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Joined: 12/05/2005(UTC) Posts: 1,908 Location: Stockholm, Sweden
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Quote:[size=1" face="Verdana" id="quote]quote: Originally posted by john black<br />You're so right, Ulf - with a myriad of locos outa there why bother too much ...  And if she won't run - no problem. Heavily weathered she were the superstar of any junkyard [:p] And what an expensive piece of junk  |
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