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Offline kimballthurlow  
#1 Posted : 14 October 2007 14:52:47(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
I have a slight problem, and was wondering if anyone else has come across this, or maybe has a solution.

Marklin must test all their rolling stock designs thoroughly before releasing, because I have never had any of their models derail, even on the smallest C track points and curves. The rolling design encompasses many facets, such as bogie swing, hangout over the curve, close coupler compatibility etc.

I recently purchased a Brawa coach, #2445, and a very fine piece of modelling it is. I used the marklin 7203 coupler, and inserted it easily in the NEM pocket. I teamed up this coach with the Marklin 41352 and 41362 coaches, which are of a similar style.

However, the coupler on the Brawa keeps fouling the buffers on small radius curves, because the coupler sits higher than on the Marklin cars. You can see this from the photo, Brawa car on the left, Marklin to the right.

UserPostedImage

My first intended solution involves Dremel-ing off the bottom half of the Brawa buffer faces. I believe they will not then foul the top of the coupler. I will certainly try this at my next foray in to the workshop, at least on one end, and track test. Of course this may spoil the model, but I am willing to do that to get it running.

Second solution would be to lower the coupler NEM pocket or associated shanks on the Brawa. However, I cannot see any way of doing this.

Does any one else have a suggestion? Thanks.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline Goofy  
#2 Posted : 14 October 2007 14:57:06(UTC)
Goofy


Joined: 12/08/2006(UTC)
Posts: 9,273
Are wheeldiameter same both of the railwaycarriage...?

What i know,says that it must been 11 mm:s wheeldiametres in all products factory to follow after NMRA:s rules inside of HO models...!

See after if i have wrong or right...

Goofy confused
H0
DCC = Digital Command Control
Offline kimballthurlow  
#3 Posted : 14 October 2007 15:03:22(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Hi Goofy,
Thanks for raising that question.
Brawa wheel diameter = 11mm
Marklin wheel diammeter = 10.5mm
Both are measured with vernier calipers.

I found that most of my Marklin stock (ones I have checked in the past) are 10.5mm

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline Goofy  
#4 Posted : 14 October 2007 15:05:43(UTC)
Goofy


Joined: 12/08/2006(UTC)
Posts: 9,273
Hmmm...

0,5 mm is not enough and so big difference...!

The nemcoupling pocket is either wrong at Marklins or Brawas.

Can you try by change couplingpocket anyone of those models to same pocket...?

Goofy
H0
DCC = Digital Command Control
Offline Pianne  
#5 Posted : 14 October 2007 15:25:26(UTC)
Pianne


Joined: 26/10/2004(UTC)
Posts: 461
Location: Bruges,
Just a thought... Instead of modifying the coach, could there be a way of modifying the coupler itself (cutting & glueing) to make it sit lower in the original NEM-pocket? A failure would only result in the loss of a very cheap (1€)coupler. Easy to replace. IMO, worth a try before irreversably modifying that very nice coach.
Kind regards,
Pieter-Jan
Bruges, Belgium.
Offline kimballthurlow  
#6 Posted : 14 October 2007 15:25:45(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Hi Goofy,
I will check coupler shanks on my various Marklin models, to see if one might be the same length and shape as the Brawa. I may be able to replace it.
The shank on the M 41352/62 is too long for the Brawa.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline kimballthurlow  
#7 Posted : 14 October 2007 15:30:08(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Hi Pieter-Jan,
Yes that is a good suggestion.
I see that I might be able to cut the 7203 coupler, and rejoin with a small brass shim or something, even if I lose say 3-4mm in the "close coupling" arrangement.
I will try that, next time I can spend time in the workshop.
Maybe next weekend.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline intruder  
#8 Posted : 14 October 2007 15:32:05(UTC)
intruder

Norway   
Joined: 16/08/2006(UTC)
Posts: 5,382
Location: Akershus, Norway
The coupler pocket height is spcified in NEM 362.

Check this link: http://www.miba.de/morop/nem362-d.pdf
Best regards Svein, Norway
grumpy old sod
Offline kimballthurlow  
#9 Posted : 14 October 2007 15:42:40(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Thanks Svein,
Good link to keep.
I realise now, that I have a Marklin coupler height gauge, but I left it at a friend's house.
I will retrieve that, and go through that check.
When I look closely at the car, I believe that a second pocket glued or pinned under the first may just about get the correct height, and stop fouling the buffers as well.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline Pianne  
#10 Posted : 14 October 2007 16:00:42(UTC)
Pianne


Joined: 26/10/2004(UTC)
Posts: 461
Location: Bruges,
Kimball,

Looking at the picture, I would think adding a pocket under the original one will bring the coupling too low, it will touch the pukos on switches. Even glueing a coupler directly under the pocket will probably be too low.
Kind regards,
Pieter-Jan
Bruges, Belgium.
Offline kimballthurlow  
#11 Posted : 14 October 2007 16:02:50(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
The link that Svein gives, show the NEM standard from rail to inside-top of pocket is designed to be 8.5mm.
The Marklin 41362 is 8mm, and the Brawa 2445 is 9mm.
The Brawa's extra height is enough to put the coupler in a fouling position with the buffers.
I need to lower that pocket slightly, or rebuild the 7205 coupler itself, so that it is lower.

Thanks for all help so far.
regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline Alberto Pedrini  
#12 Posted : 14 October 2007 16:02:54(UTC)
Alberto Pedrini

Italy   
Joined: 02/07/2004(UTC)
Posts: 1,448
Location: Italy
I have the same problem with a lot of coaches produced by Roco, Rivarossi and Lima.
This happen only using the marklin short coupler, so I've changed it with the Fleischmann model.
Obviously you can leave the original Brawa that is compatible with marklin.
Alberto

Marklinfan Club Italia
www.marklinfan.net
Offline Goofy  
#13 Posted : 14 October 2007 17:20:55(UTC)
Goofy


Joined: 12/08/2006(UTC)
Posts: 9,273
It´s very strange that it has been so differents heights between models.

NMRA and NEM is for all factory by follow after that,so customer shall not been fool from after factorys willpower...!

Goofy [:(]
H0
DCC = Digital Command Control
Offline David Dewar  
#14 Posted : 14 October 2007 18:20:56(UTC)
David Dewar

Scotland   
Joined: 01/02/2004(UTC)
Posts: 7,447
Location: Scotland
I have found that not using close couplers works but of course does not look as good. On some coaches the buffers are adjustable.
Brawa coaches are nice congrats.

David
Take care I like Marklin and will defend the worlds greatest model rail manufacturer.
Offline Hoffmann  
#15 Posted : 14 October 2007 19:22:44(UTC)
Hoffmann

Canada   
Joined: 25/11/2004(UTC)
Posts: 1,106
Location: Guelph, Ontario

Hi all,

Just bend the Marklin Coupler up a bit (0.5 mm is no Problem). You have to bend it with a pair of Pliers, hold the part which fits into the Nem pocket and bend the front end of Coupler up.

Martin
marklin-eh
Offline drstapes  
#16 Posted : 15 October 2007 00:40:21(UTC)
drstapes

United Kingdom   
Joined: 23/08/2004(UTC)
Posts: 764
Location: Bury St. Edmunds, Suffolk
Before spoling your lovely coach why not put a marklin wheelset on the coach, might make enough difference.
regards
Regards

Geoff (UK)

marklin HO from the 50's and 60's
Offline WelshMatt  
#17 Posted : 15 October 2007 00:43:36(UTC)
WelshMatt


Joined: 06/10/2006(UTC)
Posts: 1,345
Location: ,
What about using Fleischmann Profi-couplers on that rake with a Marklin one at each end? If you tend to run fixed formations then this should be fine.
Matt from Wales.

When you pay Range Rover prices, don't accept Lada quality
Offline laalves  
#18 Posted : 15 October 2007 02:35:22(UTC)
laalves


Joined: 10/02/2004(UTC)
Posts: 2,162
Location: Portugal
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by WelshMatt
<br />What about using Fleischmann Profi-couplers on that rake with a Marklin one at each end? If you tend to run fixed formations then this should be fine.

I have a seven unit set of these Brawa beauties and that's exactly the solution I use.
Offline kimballthurlow  
#19 Posted : 15 October 2007 03:38:21(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Thanks for all the terrific helpful replies.
One way or another, I should be able to sort this out.
I will report back in another few weeks (month?), and that will be most informative.
Luis, congrats, that must be a nice 7 car set. I am hoping to add at least one other, the kitchen car #2449.
regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline kimballthurlow  
#20 Posted : 22 October 2007 01:59:50(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
I have modified the coupling using a 5mm x 5mm (internal) brass box sleeve.
It is made by K&S metals in Chicago, and should be available at most hobby shops. #154 7/32 square brass hollow.

Firstly I removed the complete coupler shank from the Brawa model. I had to dismantle the car, by prising off the under-floor.
I cut out the bottom of the Brawa box, and repositioned the cut-out piece at the top of the box. I also had to shave the outside of the box sides by about 1/10mm.

This diagram shows how I cut the box to size, then fitted it over the existing Brawa coupler box.
UserPostedImage

The picture shows the end result. The Brawa coach is to the left, a standard Marklin coach to the right. The coupler no longer fouls the Brawa buffers. I am not particularly happy about this modification,
firstly, it took me over 2 hours,
secondly, I have to get a new set of coupler shanks to restore to original if necessary. I have ordered a set from Brawa.

And in that regard, reading back over some of the replies, Alberto mentions the original Brawa coupler. Yes this is still in the box, and I had not thought of using it. I will try that when I restore an original Brawa coupler shank.
UserPostedImage

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline BR013048  
#21 Posted : 22 October 2007 18:30:08(UTC)
BR013048


Joined: 12/09/2005(UTC)
Posts: 5
Location: Detroit, MI
Märklin friends!

I have also noticed this problem and done detailed measurements of coupler/buffer/car heights to find the root cause.

My conclusion is that this problem arises because Brawa has the temerity to actually build scale model cars.

Brawas buffers are 4.2 mm in height (M* buffers on these long cars are clipped on the bottom and are only 3.2 mm high - this is 0.7 mm undersize.

Brawas buffers are mounted 12.0 mm above the top-of-rail (prototype is 10.8 to 12.25; NEM 303 requires 11.7 to 12.7 mm. M* buffer midpoint varies from 12.6 to 13.0 car-to-car. This is high relative to NEM 303 and way out of prototype range.

M* mounts its couplers low relative to NEM 362 (top-of pocket 7.9 to 8.3 mm; Brawa top-of-pocket measures 8.5, which is right in the middle of the 8.3-8.7 allowable range.

Bottom line on all of this is that longer M* cars look way too high on their trucks but work w/ M* close coupler heads, whereas Brawa's cars look spectacular, but won't work with M* close-coupler heads on R1-R2 curves.

Butchering the gorgeous Brawa cars is an offense to beauty, so that's out of the question. I'm now designing a new layout with R4 min curve radius (which looks way better also).

You pays your money and makes your choice!

Paul B.
Detroit MI USA
Paul Berry
Detroit MI USA
Modeling the Siegerland in Märklin HO
Offline steventrain  
#22 Posted : 22 October 2007 18:33:37(UTC)
steventrain

United Kingdom   
Joined: 21/10/2004(UTC)
Posts: 31,685
Location: United Kingdom
Welcome here, Paul.Smile
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy.
Offline Caplin  
#23 Posted : 23 October 2007 11:32:03(UTC)
Caplin


Joined: 23/03/2005(UTC)
Posts: 2,497
Location: Denmark
Thanks Paul for sharing your detailed findings

Regards,
Benny - Outsider and MFDWPL

UserPostedImage
Offline kimballthurlow  
#24 Posted : 24 October 2007 03:28:24(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Hi Paul, welcome to the forum, and thanks for you thoughts on this rather vexing question. And for the comprehensive explanation of the problem.
I agree, butchering the Brawa car is really not the answer.
And yes you are probably right about the R4 curves, which unfortunately for many Marklin users is not that practical.

After all that, I believe my final solution will be:
Purchase replacement buffers, and Dremel off the bottom half. Easy to restore original buffers when required, but retain the M* close coupling for running.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline al_pignolo  
#25 Posted : 25 October 2007 00:21:14(UTC)
al_pignolo


Joined: 30/09/2005(UTC)
Posts: 904
Location: bologna, BO
This problem does not concern only Brawa! All cars produced by Roco, Lima, Heris, Rivarossi, ACME that I own have too low buffers (or too high couplers, I don't know). I normally use roco close couplers, but I'll try your solution, Kimball, because Marklin ones are much better!
And, I reply to Paul, I have problems also with R4 curves, when sloped! You can use Marklin close couplers in 1:87 cars only in these two situations:
- in slopes, but without curves
- in a flat track, even with R2.
Regards
Pietro
Offline WelshMatt  
#26 Posted : 25 October 2007 02:42:35(UTC)
WelshMatt


Joined: 06/10/2006(UTC)
Posts: 1,345
Location: ,
One thing that puzzles me - why do Brawa et al not provide close coupling in the box? If they just made the standard HO hook and loop couplers shorter they'd still work with everything else (like Marklin's do).
Matt from Wales.

When you pay Range Rover prices, don't accept Lada quality
Offline BR013048  
#27 Posted : 03 November 2007 14:40:52(UTC)
BR013048


Joined: 12/09/2005(UTC)
Posts: 5
Location: Detroit, MI
There has been a recent discussion on another forum about using the Roco Universal coupling (this is *not* the same as the Roco close coupling head) in order to reduce this coupler-buffer interference problem.

Since the Roco Universal coupling is very similar to the M* close coupling but with a smaller loop (also open on one side), this would preserve compatibility with the M* close coupling.

1) Has anyone tried the Roco Universal coupling? Comments?

2) Specifically, did it reduce/eliminate the coupler/buffer interference?

Thanks!

Paul Berry
Detroit MI USA
...modeling the Siegerland in Epoch II using Märklin H0
Paul Berry
Detroit MI USA
Modeling the Siegerland in Märklin HO
Offline al_pignolo  
#28 Posted : 03 November 2007 18:52:11(UTC)
al_pignolo


Joined: 30/09/2005(UTC)
Posts: 904
Location: bologna, BO
Hi Paul. The problem about Roco universal couplings, for what I know, is that they aren't produced anymore, and it seems that they won't in the future, because of patent or some legal stuff.
Pietro
Offline kimballthurlow  
#29 Posted : 07 November 2007 11:09:15(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
I just purchased another Brawa coach, # 45402 baggage, (yes I am a glutton for punishment), and I used the Marklin 7203 coupler, and it works perfectly, unlike the #2445.
So now my era III passenger train looks good with a mix of Marklin and Brawa.
Though to be honest, I will generally stick with Marklin - a bit cheaper overall.
regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline Hemmerich  
#30 Posted : 07 November 2007 20:10:44(UTC)
Hemmerich


Joined: 15/04/2003(UTC)
Posts: 2,734
Location: ,
I've a number of BRAWA models too.

They're very nice, very fragile and a bit expensive despite Made in China! biggrin

My cars (usually Württemberger and early SBB era) are an almost perfect fit to my other Märklin cars. My special favorites are the KWStB Kgl. Post car and the baggage car with milk cans, shown on the next pics.

UserPostedImage

UserPostedImage

Due to the rather long coupling distance with the original BRAWA couplings I've changed all of them to the Märklin short coupling - no problems so far! Smile

Following is a picture with (most of) the couplings discussed here. From left to right:

- ROCO short coupling (not compatible with any other coupling. A quite "popular" issue can be seen here too - the plastic extension bends easily outward which means the coupling will not work anymore.
- ROCO universal coupling, height adjustable. Good to use with the new Märklin Schienenbus (if you want to pull some goods waggons).
- ROCO universal coupling. Compatible with standard NEM362 couplings and Märklin short coupling. Due to the open coupling bow it will have problems when driving with a (typical Märklin shunting) loco with just a hook; it will simply uncouple in curves. As mentioned, they are currently not available due to patent issues. However, according to some rumors ROCO will come up soon or has already delivered a new "universal coupling Made by Modellbahn GmbH".
- Standard coupling (ROCO shape)
- Standard coupling (Märklin shape)
- Standard coupling (BRAWA shape)
- Märklin short coupling. Compatible with standard NEM362 couplings and ROCO universal coupling (amongst others).
- Märklin/RTS electric conductive coupling. Compatible with standard NEM362 couplings and somewhat compatible/useable with Märklin short coupling. Not compatible with ROCO universal coupling.

UserPostedImage

In order to have the Märklin/RTS electric conductive coupling work seamless with the Märklin short coupling just cut out a small part from the coupling section as shown by the blue arrow in the next (just enlarged) pic. This will eliminate the barrier for the brass contact extension. wink

UserPostedImage

I've numerous ROCO, etc. cars. Their issue is the buffer height as mentioned by Pietro. Usually I overcome this in different ways: try to use the ROCO universal coupling at those cars, mount a Märklin short coupling w/o the metal coupling bow, remove the buffers (looks really ugly!) or shape them a bit.

Hope this info helped some more about couplings; although it doesn't really address the coupling height issue as reported in the entry posting. Smile
Offline kimballthurlow  
#31 Posted : 07 November 2007 21:30:41(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,762
Location: Brisbane, Australia
Hi Lutz,
I suspected that Brawa were made in China. Most of the fine car sets produced for US consumption (Walthers, Rapido, Broadway Limited etc) are made in China, and of similar build style and quality as Brawa.

But you have a nice set of cars there.
regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
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