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Offline dominator  
#1 Posted : 01 January 2018 09:30:34(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
After running my BR41 for the first time in over a year I also discovered it would leave the track [ outwards ] when negotiating the 5140 points, I tried it on several different points on my layout and the only way I could make it track was by fitting a 25mm diameter lead fishing sinker on top of the funnel, The extra weight held it down so it had to follow the correct path over the frog.
Has anyone else had this problem and is there a correct way to fix this. After adjusting the guard rails I still could not cure the problem?

Dereck.

Edited by moderator 02 January 2018 09:01:21(UTC)  | Reason: Removed capitalisation on topic header - typing in caps is like shouting at everyone!

Northland. NZ REMEMBER 0228 for ä
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Offline Br502362  
#2 Posted : 01 January 2018 15:58:42(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Hi Dereck,

My BR41 keeps derailing on swithces and even on 5100 radius curves.
My friend and I have tried every possible adjustment to have it run properly. No success so far.
So it stays stationary at the coaling station...

Åke
Offline PMPeter  
#3 Posted : 01 January 2018 16:41:28(UTC)
PMPeter

Canada   
Joined: 04/04/2013(UTC)
Posts: 1,291
Location: Port Moody, BC
Have you checked the spacing between wheel flanges? I suspect that the BR41 wheels lose their gauge. My BR41 used to be my main steam engine on my layout until it started derailing on some turnouts. So since I use Rocrail I just excluded it from the affected routes. Then it started derailing on other turnouts and subsequently on R1 radius curves. The only explanation for me is that this means the wheels are slowly getting out of gauge.

I have not confirmed this since it has been sitting on the shelf since I could no longer even have it go around the layout once without derailing. A project for another day.

Happy New Year!
Peter
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Offline Br502362  
#4 Posted : 01 January 2018 16:51:55(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Originally Posted by: PMPeter Go to Quoted Post
Have you checked the spacing between wheel flanges? I suspect that the BR41 wheels lose their gauge. My BR41 used to be my main steam engine on my layout until it started derailing on some turnouts. So since I use Rocrail I just excluded it from the affected routes. Then it started derailing on other turnouts and subsequently on R1 radius curves. The only explanation for me is that this means the wheels are slowly getting out of gauge.

I have not confirmed this since it has been sitting on the shelf since I could no longer even have it go around the layout once without derailing. A project for another day.

Happy New Year!
Peter


Hi Peter and Happy New Year to you too,

Yes we have checked the spacings. Even adjusted them and tried different
combinations. My friends analog BR41 doesn't have this problem at all.

I am just so tired to it...

All the best
Åke

Offline Dave Banks  
#5 Posted : 01 January 2018 20:29:37(UTC)
Dave Banks

Australia   
Joined: 08/03/2006(UTC)
Posts: 1,046
Location: Gold Coast, Australia.
Any chance we can see a crisp clear picture of the underside of your loco please? IE: "feet in the air".
D.A.Banks
Offline Webmaster  
#6 Posted : 01 January 2018 21:18:26(UTC)
Webmaster


Joined: 25/07/2001(UTC)
Posts: 11,165
BR 41 is notorius for this... What model number & approx year is it from?
Juhan - "Webmaster", at your service...
He who asks a question is a fool for five minutes. He who does not ask a question remains a fool forever. [Old Chinese Proverb]
Offline dominator  
#7 Posted : 01 January 2018 22:48:37(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
I checked the flange spacing's and I am sure they were wider than my std Marklin flanges. Juhan, its from the 29815 set as mentioned in my other post about its lights. I am certain the problem is as a result of the distance apart of the front and rear axles on the solid frame, in combination with the wider spacing's of the flanges.
I have been running quite a few 2 rail rolling stock and I tweaked the guards rails to pull the wheels over further [ and that worked ]. I have now decided to close up the spacing's on all the 2 rail stuff to the same gauge and the Marklin.
I will look at those flange spacing's again and reset them. We have friends and family staying at home at the moment so Marklin withdrawal symptoms [ my wife's words, not mine ] have to be moderated at the moment.

Ill keep you posted.

Thanks for all the feedback

Peter and Ake, don't let it beat you. That's a really nice loco and shouldn't remain a cripple for the rest of its like. Time to have another look. We all need each others help here. Ake, another day is here.

Dave can do easily now.

Once again, thanks fro the feedback

Happy new year everyone.
We had a big day at Waipu yesterday, got rained out at 2;00 but my new pupil got a 4th and a second out of 14 players in his first competition. I'll let you all figure out what that means. Ake , Angus, Adrian and Jeroen should have a good idea.

Dereck
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Offline dominator  
#8 Posted : 02 January 2018 01:58:53(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Have just taken it apart and measured the flanges. front was 14.15 mm, 2nd axle was 14.05 mm, 3rd axle was 14.05 mm and rear was 13.8 which is the correct distance.
I then removed the valve gear excluding the long con rod as shown in the following pictures. I then got my multi-grips and squeezed the wheels back onto the axle. In all cases, on one side of the loco is where the wheels moved towards the end of the axle. when the wheels were squeezed , they lined up with the end of the axle and were then at 13.8mm. Not much pressure was needed so i then agree with Peters comment that "they loose their gauge".
br41 chassis from underneath 1.JPG
the underside of the loco before work was carried out
br41 with lead weight on chimney 2.JPG
the loco withe lead sinker on the chimney
br41 chassis with weight 1.JPG
the loco with lead weight on the chassis. After the repair, the loco then only had trouble still with one of the points so at this stage I have to fix the point [ if I can ]

Chem-tools make a wicking type of locking compound which can penetrate the joint and lock it. If you have access to this I would recommend using it [ it will save you pulling the wheels right of to add ordinary Loctite ] as it will save them from "loosing their gauge". I bought the wrong one last time so have to wait.

Dereck

PS . let us know how you get on Ake.
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Offline dominator  
#9 Posted : 02 January 2018 03:06:04(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
ALL FIXED NOW.BigGrin Even the point which still appeared to be a problem is letting the fully assembled loco through without derailing now.

multigrips.JPG
the dreaded multi-grips

Dereck

ps I have seen some headers changed to let people know problem solved or sold. How do you do that please?Confused
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Offline Br502362  
#10 Posted : 02 January 2018 07:06:04(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Originally Posted by: dominator Go to Quoted Post

Chem-tools make a wicking type of locking compound which can penetrate the joint and lock it. If you have access to this I would recommend using it [ it will save you pulling the wheels right of to add ordinary Loctite ] as it will save them from "loosing their gauge". I bought the wrong one last time so have to wait.

Dereck

PS . let us know how you get on Ake.


Hi Dereck,

Thanks for the advices. I must try once more Wink

Locktite makes suitable locking compond too. Type 290 is the right glue for this purpose.
It has low viscosity and capillary action, the product wicks between engaged threads and eliminates the need to disassemble prior to application.

Cheers

Åke


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Offline dominator  
#11 Posted : 02 January 2018 08:18:54(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Good to hear from you Ake. Hope its not too cold over there right now.
Dereck
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Online kiwiAlan  
#12 Posted : 02 January 2018 13:34:42(UTC)
kiwiAlan

United Kingdom   
Joined: 23/07/2014(UTC)
Posts: 8,494
Location: ENGLAND, Didcot
Glad to see you got it fixed - but looking at your photo of the bottom of the loco I wondered if the bogies can actually swing out far enough on R1 curves, and maybe this is part of the problem. But if the wheels have more back-to-back then they would be able to slide sideways, so this probably isn't the problem.

Originally Posted by: dominator Go to Quoted Post

Happy new year everyone.
We had a big day at Waipu yesterday, got rained out at 2;00 but my new pupil got a 4th and a second out of 14 players in his first competition. I'll let you all figure out what that means. Ake , Angus, Adrian and Jeroen should have a good idea.

Dereck


Scottish Country Dancing, Bagpipes? IIRC Waipu New Year is the first event on the calendar for the SCD & bagpipes around the country.
Offline JohnjeanB  
#13 Posted : 04 January 2018 13:37:35(UTC)
JohnjeanB

France   
Joined: 04/02/2011(UTC)
Posts: 3,569
Location: Paris, France
Hi All

@ Dereck: glad you fixed it. I have a BR 41 from the set 2995 manufactured in 1995.


It is a beautiful loco with a small design flaw: the coupling rod is too long to be rigid (on newer Marklin locos it is not in one part but two parts).
The result is the coupling rod prevents the full lateral play of drive wheels to adapt to sharp curves (you can check this on the upside down loco.
So it works but "just".

The problem is worse when:
- the coupling rod is slightly bent
- the screws to attach the coupling rod are too short (bad screws or result of too forceful tightening).

Solutions:
- adjust the coupling bars to obtain the maximal lateral play on driving wheels
- increase the lateral play by screwing the screws with Loctite but not completely all the way ON THE REAR DRIVING WHEEL ONLY (the front one is in danger of colliding with the distribution gear and the master rod).

Note: on newer Marklin Locos, to attach the coupling rod , they use 2 different screw sizes, the shorter one being for the driving Wheel where the interference with rods is possible. Unfortunately this newer generation is a smaller size screw and cannot be used here in this case.

Belated happy new year

Jean
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Offline dominator  
#14 Posted : 04 January 2018 22:30:11(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Hi Jean, I just had another look at the loco. The coupling rod on my loco is quite thin, and bends easily to allow the side movement. The side pressure needed to bend the rod isn't that much either so hopefully that is not a problem. Good suggestion though, as I had never thought of that. Maybe other models have a heavier coupling rod [ like the earlier 50's and 60's locos ] which wont have as much give in it, so something to bare in mind with other models.

Hopefully all those on the forum can have a look at their problem BR41's and let us know their findings.

Happy new year again.

Dereck
Northland. NZ REMEMBER 0228 for ä
Offline JohnjeanB  
#15 Posted : 05 January 2018 23:18:32(UTC)
JohnjeanB

France   
Joined: 04/02/2011(UTC)
Posts: 3,569
Location: Paris, France
Hi Dereck
Originally Posted by: dominator Go to Quoted Post
The coupling rod on my loco is quite thin, and bends easily to allow the side movement.

Yes it is slightly flexible with your hand but the small weight of the loco is enough to make it derail (unless you use additional weight). I believe on this loco the adjustment is really critical. This is particularly true with M track where rail joints are not perfect in curves and can cause more problem than on C track which much more precise.
Bonne chance

Jean
Offline dominator  
#16 Posted : 06 January 2018 04:53:56(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Hi Jean, as you can see from my measurements, 1/3 mm made a heck of a difference. I forgot to mention in my original post that the loco would go backwards without derailing, so yes, the gauge is critical, and for me, was the answer to my problem. Ii have enjoyed at least a couple of hours of running on my layout since the adjustment and without any problems.
Dereck
Northland. NZ REMEMBER 0228 for ä
Offline Br502362  
#17 Posted : 08 January 2018 04:41:25(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Hi all,

Thanks for all hints. The 13,8mm spacing between flanges seems to work.
Wheels are too loose to the axles and move too easily so I glued them with Locktite 290.

But it didn't cure the tilting tender of course, so I added two thin lead sheets
into it and now it works just fine.
Now the "shelf queen" is pulling some coal wagons again BigGrin

All the best from snowy FinlandThumpUp

Åke

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Offline dominator  
#18 Posted : 09 January 2018 09:39:49(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
After running the BR41 for an hour tonight, the tender derailed. I noticed it seemed to be under tension when I fiddled around getting it back on the track. Something else to sort out now.Confused
Time to go to bed now. Summers here now. 28 degrees today. Getting a bit too warm for comfort.
Dereck
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Offline analogmike  
#19 Posted : 09 January 2018 12:19:15(UTC)
analogmike

United States   
Joined: 02/08/2014(UTC)
Posts: 786
Location: NEW JERSEY, USA
Hello Dereck,
Mine used to do the tender thing. I added some weight inside and the problem was solved. A few years later it started to do it againCursing .
I swear that this Lok is possessed.
I think I'll call it Derailpest! BigGrin
Mikey
I love the smell of smoke fluid in the morning .
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Offline Br502362  
#20 Posted : 09 January 2018 12:43:33(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Hi Dereck and Mikey,

I think that the "tender thing" is caused by the pull bar between lok and tender.

UserPostedImage

I will take mine BR41 apart and drill those holes bigger. Lets see what happens.

Åke
Offline JohnjeanB  
#21 Posted : 09 January 2018 14:15:11(UTC)
JohnjeanB

France   
Joined: 04/02/2011(UTC)
Posts: 3,569
Location: Paris, France
Hi Åke, Dereck, Mickey,

I may be wrong but I had this problem on a few Märklin locos with tenders.
Usually in the course of maintenance or upgrade of decoders the cables between the loco and the tender are squeezed so that not the right amount of play is given.
This is worsened by the new decoders with more electrical functions (more cables):
- Wheel sensor, cabin lighting, smoke generator, gear illumination, etc.
So the key is:
- the use of ultra flexible cables,
- their very neat arrangement in the coupling bar (on newer models a loop on the bar allows all cables to be installed parallel in a flat arrangement).
- the cable loop at each extremity of the close coupling bar to allow a smooth movement of the coupling bar
- the lubrication of the close coupling mechanism
- the presence of the spring of the coupling bar to bring it back in line
- the aging of cables which makes them less flexible than when they were brand new (the insulation coating becomes less flexible)

On older style locos like the BR41 the key is to verify the flexibility of the link between the loco and tender (both angular and in "S" shape since there is no close coupling.

Åke, I may be wrong but I have serious doubts that increasing the holes will help you, it will increase the distance between loco and tender when pulling and decrease it when pushing the train which may result in additional frictions between the bodies of loco and tender and thus further derailment causes. It will also cause extra cable fatigue by this new longitudinal play.

Cheers

Jean
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Offline PMPeter  
#22 Posted : 09 January 2018 15:22:55(UTC)
PMPeter

Canada   
Joined: 04/04/2013(UTC)
Posts: 1,291
Location: Port Moody, BC
I have never been able to back up my BR41 through any curve or switch. The tender always derails. I have watched it very closely and determined that it is interaction between the "puffer" of the locomotive and the "puffer" of the tender. The linkage between the loco and the tender appears to be too short.

Peter
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Offline dominator  
#23 Posted : 09 January 2018 20:37:12(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Good points made here. I will look at the problem tonight. I agree about not drilling the holes bigger. Would mean more play. Maybe make another draw bar with the holes slightly further apart. Lets have a look before we decide. Wiring could be the problem. i did find the coupling had gone fairly rigid when I noticed the problem and possibly because I refitted the tender while still on the curve. The front bogie had displaced to the outside [ right in this case ] causing the shoe to short out. I pressed the stop button on the MS2 when I noticed another loco had stopped as well.

Previously, while diagnosing the derailing problem, I hadn't had a problem when the loco was reversing round the track.

Dereck
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Offline Br502362  
#24 Posted : 10 January 2018 06:49:27(UTC)
Br502362

Finland   
Joined: 05/03/2014(UTC)
Posts: 704
Location: Finland
Hi,

Making a longer draw bar sounds like a good idea.
I must try that too. The added weight helped a lot but this could solve the problem for good. Smile

Åke
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Offline dominator  
#25 Posted : 10 January 2018 10:41:13(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
I had a look tonight. Decided the wiring might have been too tight so drew a bit more out of the tender when I had the top removed. My tender has quite a heavy cast piece of metal sitting inside and secured to the base. It ought to be heavy enough. Decoder sitting on top. I set it up on some 5100 and 5106 track to see how its looks. I feel the draw bar on mine is long enough.Unsure There isn't any where the loco and tender contact that I can see but they are close.
Oh well. time will tell. It took at least 2 hours of running before it derailed.Confused Confused

DereckWink

41 029 BigGrin

Hi Ake. At least if the longer draw bar doesn't work, you can refit the original.
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Offline JohnjeanB  
#26 Posted : 11 January 2018 22:18:36(UTC)
JohnjeanB

France   
Joined: 04/02/2011(UTC)
Posts: 3,569
Location: Paris, France
Hi

Assuming that axles are OK (13.7 mm between Wheel, the key issue is to check the free movement of cables between the loco and tender. Mine is giving no trouble. Here are 2 pictures of free mouvement between the two.
[img=UserPostedImage]Angular movement[/img]

[img=UserPostedImage]"S" Movement[/img]

Because the tender body clips on the frame, it is very easy to block some of the cables and thus make it derail in curves or on switches

Cheers

Jean
Offline dominator  
#27 Posted : 12 January 2018 02:15:43(UTC)
dominator

New Zealand   
Joined: 20/01/2015(UTC)
Posts: 1,204
Location: Kerikeri
Hi Jean, thanks for that. I agree,. How you have shown how much free movement is required explains the problem. Mine didn't originally have extra cable length. It does now but probably not as much as you have demonstrated in your pictures. I suspect if everyone having problems with their BR41's looks at this thread, they will be able to eliminate all their problems.
Dereck
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