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Offline tommyheadleycox  
#1 Posted : 11 July 2012 18:26:05(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

http://www.flickr.com/photos/coxtthomas/



Tommy
thanks 1 user liked this useful post by tommyheadleycox
Offline jeehring  
#2 Posted : 11 July 2012 18:35:58(UTC)
jeehring


Joined: 25/09/2003(UTC)
Posts: 2,786
Location: ,
....the link doesn't work for me....
even with the 4 characteres it still doesn't work....
Offline tommyheadleycox  
#3 Posted : 11 July 2012 18:40:26(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: jeehring Go to Quoted Post
....the link doesn't work for me....


Sorry.....

the *&*&*& Flickr application doesn't earmark the entire string....

Just append the last 4 characters to the link.

Tommy

Offline jeehring  
#4 Posted : 11 July 2012 18:45:53(UTC)
jeehring


Joined: 25/09/2003(UTC)
Posts: 2,786
Location: ,
sorry....even with the 4 characteres it led me to a message like " this app doesn't work...(...)...you can switch off IE and try again...etc...etc""

BTW : What Intellibox was it ?
Offline tommyheadleycox  
#5 Posted : 11 July 2012 18:52:11(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
I'm sorry..... I'll fix this link.... the pictures are exquisitely painful to look at....

My Intellibox is quite old. The very first iteration, I believe. The date code on the ST transistors indicates 1998.

Interestingly enough, these can be purchased at a reasonable price from ebay.de. (If I can't resuscitate mine).

I don't need anything more powerful. I just like to run my Marklin DCC and Motorola trains with my iPod touch.

Regards,
Tommy

Offline tommyheadleycox  
#6 Posted : 11 July 2012 18:59:51(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: jeehring Go to Quoted Post
sorry....even with the 4 characteres it led me to a message like " this app doesn't work...(...)...you can switch off IE and try again...etc...etc""

BTW : What Intellibox was it ?


Tried another link.... still working on it....
Offline tommyheadleycox  
#7 Posted : 11 July 2012 19:06:16(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Okay, this one should do the trick.

http://www.flickr.com/photos/coxtthomas/
Offline Chris6382chris  
#8 Posted : 11 July 2012 19:40:36(UTC)
Chris6382chris

United States   
Joined: 27/11/2009(UTC)
Posts: 1,218
Location: Middle of the US
Ouch, sorry to hear of your misfortune. So are you going to try and replace the damaged parts? If so good luck.

Chris
Offline franciscohg  
#9 Posted : 11 July 2012 22:35:11(UTC)
franciscohg

Chile   
Joined: 10/07/2002(UTC)
Posts: 3,298
Location: Patagonia
sh.......t..... ugly pictures...... hope you can fix it
UserPostedImage German trains era I-II and selected III, era depends on the mood, mostly Maerklin but i can be heretic if needed XD, heresy is no longer an issue.. LOL
Offline cookee_nz  
#10 Posted : 12 July 2012 00:24:33(UTC)
cookee_nz

New Zealand   
Joined: 31/12/2010(UTC)
Posts: 3,998
Location: Paremata, Wellington
Originally Posted by: tommyheadleycox Go to Quoted Post
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

Tommy


Hi Tommy,

I feel your pain, happened to me too. If it's any consolation, and if the damage is not too severe it may be relatively easy to repair.

Take a look at this thread from last year where I fixed mine with blown output transistors....

https://www.marklin-user...n--Voltage---BUGGER.aspx

Good luck - if you have access to a good vacuum de-soldering station that would be best, or if you have an electronics repair shop handy you may be able to ask them to remove them for you.

Otherwise if you are a competent home-hobbyist, my method was to snip the legs off at the base of the device, then unsolder each leg and simply pull through the PCB. Don't force it, and use a good fine tip iron, preferably temperature-controlled.

I suggest getting new plastic spacers and insulator pads when you buy the replacement devices, and if you plan to make a habit of crossing the beams (didn't you learn anything from Ghostbusters?), maybe solder in a socket onto the PCB for easy future replacements LOL LOL LOL

OK, seriously, it's not that hard if you are feeling confident with PCB repairs, otherwise I suggest passing on to someone experienced.

You are not the first and certainly won't be the last, it's a pity a fast-acting overload cutout was not put in the design but I guess they expected us dummkopf users to never make a mistake.

Good luck with it

Regards

Cookee
NZ

Cookee
Wellington
NZ image
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Offline tommyheadleycox  
#11 Posted : 12 July 2012 01:50:58(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Greetings, Coookie,

Thanks for such a nice letter of encouragement! You should know that I am WELL aware of the fact that this happened to you last year, and it made a deep impression on me. So much so that I mentally filed away all your documentation at the time, knowing that someday I would need it.
And sure enough... it came to pass.

I have done very tiny soldering work before - for example on an ESU Lokpilot board! So I'm confident that, armed with your instructions, and Peter's, via J.J. , I could replace the transistors. As luck would have it though, my best buddy here is an electrical engineeer and he's looking forward to this little project as a diversion from his job in the university's computer science department.

But... I gotta ask........

Why , oh why such a poorly designed, poorly labeled connector on the IB? It's so incredibly easy to short it out - one time for me, it was a wire "whisker".

Otherwise, the IB has been a marvel of engineering, at least in my own humble opinion. I think I bought mine around 1999 or so. What's amazing to me is how Andrea S., et. al. future-proofed this device so well. They were waaay ahead of their time, imho. I had no spare dough in those days, since I was raising boy and girl twins, but years and years later, I finally got around to using the many features, i.e. the multi-protocol capabilities, the serial port for computer control, and the loco net for iPod Touch/JMRI control. But at least 10 years had gone by, practically a Mezozoic or Pleistoceine age.

Your idea on a quick-replace socket is an EXCELLENT ONE! I'll have to suggest that to my friend. But also.... what about the possiblity of some in-line, fast acting fuses to protect this output stage?

Oh..... I gotta ask you to either affirm or quash a story I heard about New Zealanders, a long time ago. I read that they were among the few people on earth that still liked Americans. You obviously harbor no anti-Yanqui sentiments, but what about New Zealanders in general??

Thanks again for the encouragement,
Tom









Originally Posted by: cookee_nz Go to Quoted Post
Originally Posted by: tommyheadleycox Go to Quoted Post
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

Tommy


Hi Tommy,

I feel your pain, happened to me too. If it's any consolation, and if the damage is not too severe it may be relatively easy to repair.

Take a look at this thread from last year where I fixed mine with blown output transistors....

https://www.marklin-user...n--Voltage---BUGGER.aspx

Good luck - if you have access to a good vacuum de-soldering station that would be best, or if you have an electronics repair shop handy you may be able to ask them to remove them for you.

Otherwise if you are a competent home-hobbyist, my method was to snip the legs off at the base of the device, then unsolder each leg and simply pull through the PCB. Don't force it, and use a good fine tip iron, preferably temperature-controlled.

I suggest getting new plastic spacers and insulator pads when you buy the replacement devices, and if you plan to make a habit of crossing the beams (didn't you learn anything from Ghostbusters?), maybe solder in a socket onto the PCB for easy future replacements LOL LOL LOL

OK, seriously, it's not that hard if you are feeling confident with PCB repairs, otherwise I suggest passing on to someone experienced.

You are not the first and certainly won't be the last, it's a pity a fast-acting overload cutout was not put in the design but I guess they expected us dummkopf users to never make a mistake.

Good luck with it

Regards

Cookee
NZ



Offline cookee_nz  
#12 Posted : 12 July 2012 10:49:21(UTC)
cookee_nz

New Zealand   
Joined: 31/12/2010(UTC)
Posts: 3,998
Location: Paremata, Wellington
Originally Posted by: tommyheadleycox Go to Quoted Post
Greetings, Coookie,

Thanks for such a nice letter of encouragement! You should know that I am WELL aware of the fact that this happened to you last year, and it made a deep impression on me. So much so that I mentally filed away all your documentation at the time, knowing that someday I would need it.
And sure enough... it came to pass.

I have done very tiny soldering work before - for example on an ESU Lokpilot board! So I'm confident that, armed with your instructions, and Peter's, via J.J. , I could replace the transistors. As luck would have it though, my best buddy here is an electrical engineeer and he's looking forward to this little project as a diversion from his job in the university's computer science department.

But... I gotta ask........

Why , oh why such a poorly designed, poorly labeled connector on the IB? It's so incredibly easy to short it out - one time for me, it was a wire "whisker".

Otherwise, the IB has been a marvel of engineering, at least in my own humble opinion. I think I bought mine around 1999 or so. What's amazing to me is how Andrea S., et. al. future-proofed this device so well. They were waaay ahead of their time, imho. I had no spare dough in those days, since I was raising boy and girl twins, but years and years later, I finally got around to using the many features, i.e. the multi-protocol capabilities, the serial port for computer control, and the loco net for iPod Touch/JMRI control. But at least 10 years had gone by, practically a Mezozoic or Pleistoceine age.

Your idea on a quick-replace socket is an EXCELLENT ONE! I'll have to suggest that to my friend. But also.... what about the possiblity of some in-line, fast acting fuses to protect this output stage?

Oh..... I gotta ask you to either affirm or quash a story I heard about New Zealanders, a long time ago. I read that they were among the few people on earth that still liked Americans. You obviously harbor no anti-Yanqui sentiments, but what about New Zealanders in general??

Thanks again for the encouragement,
Tom


Tom,

I agree about the power connector - it's VERY easy to do damage if your wiring is not very tidy, and you are right that a stray 'whisker' could easily do it.

My suggestion re the sockets actually came to me while writing my email, it did not occur to me at the time of my own repair and I'm not sure there is sufficient room but if there is then it could be worthwhile, expect possibly for any issues with the load placed on the leads if they are friction connected (socket) rather than soldered, you don't want any connectivity issues at that stage of the device.

As for our friends the Americans, you would be hard pressed to find any serious dissent against them in NZ except among some of the fringe activist groups.

US Marines were stationed in several NZ locations during WWII, we and our Aussie friends fought alongside many US Soldiers in both major wars and the smaller ones. In fact, our former clubrooms of the MMRC were located in a former ward of the Silverstream Hospital built by US Servicemen and intended to last not much beyond the end of the war - yet over 60 years later some of it is still standing.

I remember as a child visiting an Aircraft Carrier that called in Wellington around 1970 give or take a year and riding on a huge elevator used to raise and lower aircraft from the lower holds to the flight deck. Those visits stopped as a result of the NZ Gov't 'No nukes' policy, but even in spite of that there has always been generally a feeling of goodwill between NZ & the US.

I speak only for myself in this reply and not for other Kiwi's but I suspect most of my countrymen (at least on this forum) would by and large concur with my sentiments and I believe that 'in general', most Kiwi''s are very "US-friendly". At least I sure hope so. ThumpUp

Keep us posted on the IB repair.

Cheers

Cookee
Cookee
Wellington
NZ image
Offline Bigdaddynz  
#13 Posted : 12 July 2012 11:39:29(UTC)
Bigdaddynz

New Zealand   
Joined: 17/09/2006(UTC)
Posts: 18,772
Location: New Zealand
Originally Posted by: cookee_nz Go to Quoted Post
I remember as a child visiting an Aircraft Carrier that called in Wellington around 1970 give or take a year.....



That would have been CVN-65, the USS Enterprise, the 'Big E', which visited Wellington in September 1964. I don't think any other American aircraft carrier has ever visited NZ.

Offline efel  
#14 Posted : 12 July 2012 13:31:55(UTC)
efel

France   
Joined: 23/02/2005(UTC)
Posts: 800
Originally Posted by: tommyheadleycox Go to Quoted Post
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

http://www.flickr.com/photos/coxtthomas/



Tommy


Hi,

Are you sure your IB is no longer working? Smoke doesn't necessarilly mean that the transistors are dead (often they are, but not always).

So, check it before replacing them

Fred

Offline NZMarklinist  
#15 Posted : 12 July 2012 18:24:00(UTC)
NZMarklinist

New Zealand   
Joined: 15/03/2011(UTC)
Posts: 1,757
Location: Auckland NZ
Hi Tommy,

Bad luck Crying . If you can't fix it cheaply and decide to replace it, which I understand you can on ebay for a very reasonable price, bear in mind, you can get a CS1 fairly reasonably too. There was even a CS1-R went quite cheaply, albeit about 3 times the price of a cheap IB recently on ebay.UK The connections on the modern thingys are a bit more idiot proof Wink

Yes in NZ we specialize in friendly US relations, I'm named after a certain US Marine killed in Guadal Canal in WWII. Wink

We seem to do OK with relations in the US when we're there too. For two pins I'm trying not to buy an Air NZ ticket to San Francisco next week to attend Euro West, great fun Train Show, then Vegas and then my relations in Seattle,,,,,,,,,, however, did that last year, and must remember that I want to go to the Marklin Days and around Germany, Switzerland and France next year !!!! Smile
Glen
Auckland NZ

" Every Marklin layout needs a V200, a Railbus and a Banana car", not to mention a few Black and red Steamers, oh and the odd Elok !

CS1 Reloaded, Touch Cab, C Track Modules, K track layout all under construction. Currently Insider
Offline tommyheadleycox  
#16 Posted : 12 July 2012 22:36:21(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: efel Go to Quoted Post
Originally Posted by: tommyheadleycox Go to Quoted Post
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

http://www.flickr.com/photos/coxtthomas/



Tommy


Hi,

Are you sure your IB is no longer working? Smoke doesn't necessarilly mean that the transistors are dead (often they are, but not always).

So, check it before replacing them

Fred



Thank you for suggesting it, Fred. I will try this!

Tom

Offline arconell  
#17 Posted : 13 July 2012 00:40:30(UTC)
arconell


Joined: 27/07/2010(UTC)
Posts: 174
Location: Kreis Kleve, Germany
Hi Tom,

I agree with Fred, it just might still work. The power transistors probably survived, according to the specs of that type, they can take up to a 100 V. However, it looks like a couple of small resistors, the ones with 1R0 on them, got very hot. Most likely these resistors are meant to limit the power output of the booster and are probably connected to 2 other small transistors functioning as short circuit protection. These resistors or the transistors they are connected to, may not have survived, which means they either shorted out or are permanently open circuit. If they shorted out, the booster won´t work at all but if they are open circuit, it will work but without any short circuit protection. In which case you have to be very careful not to produce a short, not even when putting a loco or a carriage on the track because that might not only damage the Intellibox beyond repair (it isn´t now) but might also damage loco decoders etc.

Ps: I am not really familiar with the internals of the Intellibox as such but looking at your pictures it looks like a fairly straightforward and rather common booster design, although I may be wrong with that assumption. Anyway the above comment is based on such a design.

Good luck, Robert
Offline cookee_nz  
#18 Posted : 13 July 2012 01:39:37(UTC)
cookee_nz

New Zealand   
Joined: 31/12/2010(UTC)
Posts: 3,998
Location: Paremata, Wellington
Originally Posted by: arconell Go to Quoted Post
Hi Tom,

I agree with Fred, it just might still work. The power transistors probably survived, according to the specs of that type, they can take up to a 100 V. However, it looks like a couple of small resistors, the ones with 1R0 on them, got very hot. Most likely these resistors are meant to limit the power output of the booster and are probably connected to 2 other small transistors functioning as short circuit protection. These resistors or the transistors they are connected to, may not have survived, which means they either shorted out or are permanently open circuit. If they shorted out, the booster won´t work at all but if they are open circuit, it will work but without any short circuit protection. In which case you have to be very careful not to produce a short, not even when putting a loco or a carriage on the track because that might not only damage the Intellibox beyond repair (it isn´t now) but might also damage loco decoders etc.

Ps: I am not really familiar with the internals of the Intellibox as such but looking at your pictures it looks like a fairly straightforward and rather common booster design, although I may be wrong with that assumption. Anyway the above comment is based on such a design.

Good luck, Robert


Tom, what Fred and Robert are saying could be true, but just a heads-up for you all, be aware that earlier versions of the Firmware do not detect the overload state well, and this was a trap I fell into when my first unit packed up (yes, I've had this problem twice - but on separate units) Crying .

Most likely the unit will power on, and 'may' give the appearance it is working. If it will start up, I strongly recommend before doing anything else that you install the latest version of the free software v1.55, (there is a version later than that with route control (v2.0?) but you have to pay for that one).

If there is a problem, and you have the latest version s/w you may then get the same message I had re the Voltage Error. I was advised by Stefano that I 'could' alter one of the CV values to change how this was detected but he also wisely warned me that if there were defective components, I would not have the usual circuit overload protection and other problems could result.

Sadly, the only way to really test the Transistors is to remove them from circuit and meter them, and of course if you do that you might as well replace them anyway. Bit of a catch-22 I'm afraid.

Upgrading the s/w is not difficult, but you'll need a correct Serial cable to connect to your PC.

My input for what it's worth.

Regards

Steve
Cookee
Wellington
NZ image
Offline tommyheadleycox  
#19 Posted : 13 July 2012 03:19:28(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Bon Jour, Fred, Guten Tag, Robert, Hi, Steve, Hi, Glen, and Hello to other helpful forum members,

Good news and bad news! The good news is that my IB will at least power on. I really didn't think it would, since <this> time I didn't just momentarily short the output stage, I actually sent 18VAC directly to it. Other good news, Steve, is that I have already upgraded the IB to the 1.55 free software, and best of all, I'm getting the same error message you got "ATT'N: EXTERNAL VOLTAGE".
Which leads me to agree with with Robert and Steve - the IB isn't damaged beyond repair.

Steve, I agree about "might as well replace" the transistors. I've got the box apart. The transistors are on the way, my computer science engineer friend with the fancy desoldering/soldering/vacuum bench is eager to install them for me, and he works in the building next to me! And of course, at 96 cents each, the transistors aren't exactly a big expense. (I got several of each)

A side point - a helpful member from another forum said these 2 transistors might be Darlingtons, but the data sheet says PNP.

Steve -here's a bit of humor for you: You mentioned installing the software via serial cable, right? Well, since I like to hold on to things that I might need to one day ward off obsolescence, I was able to install that software using an 9 pin to 9 pin serial cable, a 3.5 in floppy onto which I'd downloaded the software, and an old IBM computer with a serial port. Eventually I bit the bullet and got a loconet usb to serial converter so i could run things with the iPod, but I had to grin at the fact that the "golden oldies" still worked perfectly.

Speaking of old....all this happened to me because I FORGOT to triple check the connections on that tiny wire capture device. 5 years ago, I wouldn't have forgotten, because I knew it presented a hazard. So.... my advice to y'all .... get ready for the days when you're going to have to write lots of reminders to yourself.

I <could> use this all as an excuse to buy a new central station from ebay.de, maybe a CS, but what the hey, I'm kind of fond of the IB. I'd rather have a new ESU XL v4 decoder and maybe another Faulhaber motor.

Newark Electronics sez the transistors will ship tomorrow from one state over, so I should have 'em by Tues, and installed by Wednesday. I'll let
y'all know what happens.

Stay young, (my advice)
Tom
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Offline efel  
#20 Posted : 13 July 2012 06:15:33(UTC)
efel

France   
Joined: 23/02/2005(UTC)
Posts: 800
Originally Posted by: tommyheadleycox Go to Quoted Post


A side point - a helpful member from another forum said these 2 transistors might be Darlingtons, but the data sheet says PNP.



Hi,

BDX33C and BDX34C are darlington transistors, according to their datasheet. But it's not a problem if you have ordered the same reference.

I also recommend, as written above, to check the 1R0 resistors, that are very likely used to detect an over current (I don't have the electrical schematic of the IB).
If they are shorted, the IB will work, but without protection against short-circuit.
For they are small value resistances, you can measure them without desoldering. But as they are connected in parallel (4 groups of 3 resistors, after the picture), you will measure 0.33 Ohm (or may be 0.16 Ohm): not easy to measure.

If those resistors are shorted (0 Ohm) , or open-circuited, other components may have been broken.

Good luck

Fred

NB: If you had the opportunity to post a pic showing how to proceed to open the box, that would be appreciated!

Edited by user 13 July 2012 13:48:33(UTC)  | Reason: NB added

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Offline tommyheadleycox  
#21 Posted : 13 July 2012 15:13:58(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: efel Go to Quoted Post
Originally Posted by: tommyheadleycox Go to Quoted Post


Hi, Fred,

Thanks for the helpful info.

I'm definitely going to post pictures of the disassembly process.

Regards,
Tom




A side point - a helpful member from another forum said these 2 transistors might be Darlingtons, but the data sheet says PNP.



Hi,

BDX33C and BDX34C are darlington transistors, according to their datasheet. But it's not a problem if you have ordered the same reference.

I also recommend, as written above, to check the 1R0 resistors, that are very likely used to detect an over current (I don't have the electrical schematic of the IB).
If they are shorted, the IB will work, but without protection against short-circuit.
For they are small value resistances, you can measure them without desoldering. But as they are connected in parallel (4 groups of 3 resistors, after the picture), you will measure 0.33 Ohm (or may be 0.16 Ohm): not easy to measure.

If those resistors are shorted (0 Ohm) , or open-circuited, other components may have been broken.

Good luck

Fred

NB: If you had the opportunity to post a pic showing how to proceed to open the box, that would be appreciated!


Offline tommyheadleycox  
#22 Posted : 15 July 2012 06:48:01(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
If those resistors are shorted (0 Ohm) , or open-circuited, other components may have been broken.

Good luck

Fred

NB: If you had the opportunity to post a pic showing how to proceed to open the box, that would be appreciated!



Hi, Fred, Hi, Everybody,

I've posted photographs showing how I opened up the box. Here's the link again:

http://www.flickr.com/photos/coxtthomas/

I hope that it is helpful. And speaking of help, I got a lot from Peter at the IBX yahoogroups forum, who got a lot from JJ McVeigh. Thanks, guys.

The transistors arrived today from Newark Electronics. It's a tough battle to keep from clipping and desoldering the toasted transistors myself. I'm absolutely confident that I could do it. One the other hand... my friend at Comp Sci WANTS to help and he's got years upon years of fabricating boards for big graphics engines. So.... i'll try to be patient!


BTW: For some strange reason, I've never grasped the concept of a booster. I can't grasp what amplitude is being boosted. The digital stream is pulses. I can understand how an analog signal can be boosted or amplified, but not a digital stream of pulses from a central station. Anybody know of a clear explanation of this concept?

Regards,
Tom
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Offline xxup  
#23 Posted : 15 July 2012 07:14:45(UTC)
xxup

Australia   
Joined: 15/03/2003(UTC)
Posts: 9,594
Location: Australia
They are not really boosters in the conventional sense.. A better term would be "repeater"... They take the digital signal from the central control unit and repeat the signal on the new power feed... All the "power" still comes from the second transformer that the "booster" allows you to connect to the other part of the layout..
Adrian
UserPostedImage
Australia flag by abFlags.com
Offline efel  
#24 Posted : 15 July 2012 09:27:58(UTC)
efel

France   
Joined: 23/02/2005(UTC)
Posts: 800
Hi Tom,

Thanks a lot for that clear demonstration for opening the IB!

Concerning the term "booster", it means "amplifier". Very often: "(high) power amplifier", opposite to "small signal amplifier".
Amplifier doen't not necessarily mean "voltage amplifier". The voltage can be the same at the output as at the input: only the delivered power is larger than the input power.

In our hobby, the booster is both a voltage amplifier ( input 5V (from the CU) and output +- 20V to the track ), and a power amplifier: some W at the output, some mW or less at the input.
(exception :"delta control" can be also used as a booster: in that case, the voltage output has the same value as the input track voltage : it's only a power amplifier)

Fred

edit: May be the concept of "booster" can be more easily understood if we imagine the digital signal not like "pulses" but like a "square" signal between +20V and -20V (on the track) that deliver also all the power needed by the loco motor ..
Offline jeehring  
#25 Posted : 15 July 2012 15:34:37(UTC)
jeehring


Joined: 25/09/2003(UTC)
Posts: 2,786
Location: ,
Originally Posted by: tommyheadleycox Go to Quoted Post


BTW: For some strange reason, I've never grasped the concept of a booster. I can't grasp what amplitude is being boosted. The digital stream is pulses. I can understand how an analog signal can be boosted or amplified, but not a digital stream of pulses from a central station. Anybody know of a clear explanation of this concept?

Regards,
Tom

it's the same for me.
I can understand electricity as energy, but I have difficulty understanding the concept of electricity as power mixed with communication. I can understand the energy concept. I can understand the separate concept of communication, the conveying of a coded signal untill a receiver, but I do not understand how it can be both at the same time : how it works, what component does what, etc...etc ... Many questions... ...OhMyGod...Confused
Offline tommyheadleycox  
#26 Posted : 15 July 2012 17:25:58(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: xxup Go to Quoted Post
They are not really boosters in the conventional sense.. A better term would be "repeater"... They take the digital signal from the central control unit and repeat the signal on the new power feed... All the "power" still comes from the second transformer that the "booster" allows you to connect to the other part of the layout..


FINALLY! Now I understand a bit better. Plus your note prompted me to go to the Märklin website to look at their explanation of what a booster is. Here's what they said:

------Begin Marklin's description---------
On larger layouts the 42 watts supplied by the 6001 transformer may not be sufficient. It would then be necessary to separate the layout into blocks and power each block with different transformers.

When using multiple transformers, you must connect all tracks to the Central Unit for the digital signal. This is accomplished with a 5 wired cable that connects the Central Unit to a Booster (Märklin No. 6017). The Booster in turn is connected to the second transformer and to the feeder track or overhead of the isolated section. The Booster is not "boosting" the electrical current, but rather the digital signal.
------End Marklin's description--------

I believe I understand a bit better now, but I never would have until you used the word "repeater". I'm familiar with that concept from working with microwave towers and repeaters.

Thanks!
Offline tommyheadleycox  
#27 Posted : 15 July 2012 18:37:13(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: jeehring Go to Quoted Post
Originally Posted by: tommyheadleycox Go to Quoted Post


BTW: For some strange reason, I've never grasped the concept of a booster. I can't grasp what amplitude is being boosted. The digital stream is pulses. I can understand how an analog signal can be boosted or amplified, but not a digital stream of pulses from a central station. Anybody know of a clear explanation of this concept?

Regards,
Tom

it's the same for me.
I can understand electricity as energy, but I have difficulty understanding the concept of electricity as power mixed with communication. I can understand the energy concept. I can understand the separate concept of communication, the conveying of a coded signal untill a receiver, but I do not understand how it can be both at the same time : how it works, what component does what, etc...etc ... Many questions... ...OhMyGod...Confused




Hi,
It was the same for me - understanding how DCC imparted communications - and I was determined to find out. This was a long time ago. I finally found a book published by Digitrax, now out of print and somewhat of a classic, that explained it VISUALLY!!! I'll find that book and send out its name. It is the best thing I've ever read about DCC.

After I grasped the concept, I enjoyed the world of DCC more. I learned how to use my IB with either Marklin or ESU decoders; I learned how to use a Mac or PC computer to run the Inteillibox and therefore the trains; I learned how to use a program called JMRI to more easily program the ridiculously complicated CV's into an ESU decoder; and finally I learned how to use my cheap iPod Touch to run the trains!

But first..... I had to UNDERSTAND!!!!!

Regards,
Tom
Offline efel  
#28 Posted : 15 July 2012 19:42:20(UTC)
efel

France   
Joined: 23/02/2005(UTC)
Posts: 800
Originally Posted by: tommyheadleycox Go to Quoted Post

------Begin Marklin's description---------
...
. The Booster is not "boosting" the electrical current, but rather the digital signal.
------End Marklin's description--------

I believe I understand a bit better now, but I never would have until you used the word "repeater". I'm familiar with that concept from working with microwave towers and repeaters.

Thanks!


HI,

The marklin explanation could let think that the digital signal is something "superimposed" to the power source, as for instance, in "domotic" (home automation) where a small signal is added to the mains.

In fact, it's not the case here: the digital signal itself carries all the power needed by the locos etc..
The booster here is really a power amplifier.
Of course, as an amplifier, it does not generate the power by itself. It needs a power supply like a transformer or a smps to feed it.

On the other hand, the comparison with a repeater is not that good, IMO. In fact, a repeater amplifies and regenerates a weak signal before it becomes too noisy. Its aim is not to power the radio or TV sets or mobile phones. Here the signal to boost is far from weak or noisy, and the aim of the booster is not only to transmit datas (speed, functions) but also to power the locos.

Fred
Offline tommyheadleycox  
#29 Posted : 16 July 2012 05:23:41(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Hi, Fred,

I'm confused. In your last message regarding boosters, you said

.........Here the signal to boost is far from weak or noisy.......

which leads me to ask the following: If the signal on the opposite side of a huge digital layout is far from weak, if it has not lost any strength, then why does anyone need a booster to amplify a signal which is far from weak?

What component of the entire signal is becoming weak, such that a booster or amplifier or repeater is needed?

I understand that there is no superimposition. Only power.

Thanks for persisiting in trying to explain this to me.

One thing that would help me is: What are the EXACT components of a booster? A power transformer? If so, from what source does it derive its power? From the mains? Or from the central unit?

Is it accurate to say that a booster is simply another central unit but without any buttons for inputting commands?

Regards,
Tom


Offline tommyheadleycox  
#30 Posted : 16 July 2012 05:35:02(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina
Originally Posted by: tommyheadleycox Go to Quoted Post
Want to see a sad couple of photos? Click below! I connected my Intellibox backwards. 18VAC to the output stage! YOW! Dumb, dumb, dumb. I let the smoke out, that's for sure.

http://www.flickr.com/photos/coxtthomas/



Tommy



Good news! The Intellibox is happy once again. I just finished installing the 2 transistors. Now I see a solid green light! No red LED, no message "ATT'N: External Voltage."

Cost: $10.00 ; about $5 for the 2 transistors, plus spares for the future;
Elapsed time once I ordered the transistors from Newark Electronics: 1 week.

The really critical thing, I believe, is that the Intellibox never left my house. It seems a chancy thing to send stuff internationally these days, for repair. I wanted to avoid that if I could. Thanks to all the help I got from this forum and IBX, it all worked out.

Regards,
Tom
Offline Maxi  
#31 Posted : 16 July 2012 06:17:24(UTC)
Maxi


Joined: 28/04/2003(UTC)
Posts: 757
Location: Wawa, Ontario
A booster as it is called in the model railroad terms is required as a model railroad grows and the power demands of all digital components (decoders, digital modules for operating the layout, etc) increases. When the power demands are greater than what a booster or central unit can supply, then the digital devices (locomotives, digital turnouts, etc) perform poorly or overload protection circuitry activates and power is turned off to the layout.

By isolating a layout into several sections and feeding each section by a separate booster (only one central unit can be normally connected in a layout, then boosters are required to supply the digital power to the remaining isolated sections) can more locomotives operate simultaneously on the same layout.

Boosters and central stations normally only supply about 3 to 4 amps of power for a HO type layout. This amount of power can quickly be consumed when sound, lights and smoke generators are in operation all at once. Also the power limitations are in place as a safety requirement.

Boosters are simply taking the digital information that is used to control the various digital devices and superimposing it onto the power which is being supplied from a separate transformer and then sending it out to one of the isolated sections on the layout which is connected to that particular booster.

Hope this helps in trying to understand in a simple sense of what a booster is for and basically how it operates. This is just a simple explanation which is describing really how e.g. the Marklin 6015, 6017 type boosters operate. There are more features that the newer boosters can do, but that is another explanation in itself.

Regards Matthew
Offline efel  
#32 Posted : 16 July 2012 11:47:01(UTC)
efel

France   
Joined: 23/02/2005(UTC)
Posts: 800
Originally Posted by: tommyheadleycox Go to Quoted Post
Hi, Fred,

I'm confused. In your last message regarding boosters, you said

.........Here the signal to boost is far from weak or noisy.......



I was referring to the comparison with a repeater, in radio/telecom applications, that reamplifies the signal (some microVolts) before it becomes too weak, then noisy. (the larger the distance between the emitter and the repeater, the weaker the signal). In our case, the signal at the booster input is large (5V) and clean: it comes directly from the central unit)



Originally Posted by: tommyheadleycox Go to Quoted Post


which leads me to ask the following: If the signal on the opposite side of a huge digital layout is far from weak, if it has not lost any strength, then why does anyone need a booster to amplify a signal which is far from weak?

If the track voltage is too low at the opposite side of a huge layout, you don't need a booster, but simply 2 large-diameter (gauge) wires to directly connect the distant track to the CU output: that avoid resistive losses in the tracks that are not very good conductors. (Marklin recommends to connect tracks section with wires every 2 meters)
The booster is not needed to compensate resistive losses in the track, but to power many locos, even if the layout is small.


Originally Posted by: tommyheadleycox Go to Quoted Post


One thing that would help me is: What are the EXACT components of a booster? A power transformer? If so, from what source does it derive its power? From the mains? Or from the central unit?


a booster is an amplifier. It only amplifies signals. The power comes from the mains, via a transfo or a SMPS. It's very similar to a high-fidelity/stereo amplifier.


Originally Posted by: tommyheadleycox Go to Quoted Post


Is it accurate to say that a booster is simply another central unit but without any buttons for inputting commands?




Basically a central unit includes a digital signal generator (that elaborates all informations needed to send to the track: adress, speed, functions...) followed by a internal booster, rather similar to the external booster. The input signal of the external booster is the same as the one of the internal booster. A booster gives to the digital signal enough power to also run the locos.

Fred
Offline jeehring  
#33 Posted : 16 July 2012 13:39:28(UTC)
jeehring


Joined: 25/09/2003(UTC)
Posts: 2,786
Location: ,
Originally Posted by: efel Go to Quoted Post
Originally Posted by: tommyheadleycox Go to Quoted Post
Hi, Fred,

I'm confused. In your last message regarding boosters, you said

.........Here the signal to boost is far from weak or noisy.......




Basically a central unit includes a digital signal generator (that elaborates all informations needed to send to the track: adress, speed, functions...) followed by a internal booster, rather similar to the external booster. The input signal of the external booster is the same as the one of the internal booster. A booster gives to the digital signal enough power to also run the locos.

Fred

Thanks
slowly, I'm making progress...I think.

Is " Digital Signal processor " another name for the "TFP" (Track Format Processor) - in German : GFP - which is regularly updated on the CS2 (actually the TFP/GFP is version 2.0) ?
Or is the TFP (GFP) something different ? (something different between the track and the booster or part of the booster ?)
Offline tommyheadleycox  
#34 Posted : 23 July 2012 00:01:42(UTC)
tommyheadleycox


Joined: 29/01/2006(UTC)
Posts: 171
Location: Chapel Hill, North Carolina

Keep us posted on the IB repair.

Cheers

Cookee



Cookee.

Do you think it's possible that I also could have fried the communications capability of the IB? Here's why I ask.
When I connect my newly repaired and fully functioning IB to my computer and JMRI, I can't read or write any CV's.
I get the error message: programmer in use.

Yet I know the serial connection from my computer to the IB is good, because I can still install the 1.55 software, which is on a floppy disk, from the computer to the IB.

The IB runs trains; programs trains; reads cv's.

Thanks for any help!
Tom
Offline cookee_nz  
#35 Posted : 25 July 2012 04:44:45(UTC)
cookee_nz

New Zealand   
Joined: 31/12/2010(UTC)
Posts: 3,998
Location: Paremata, Wellington
Originally Posted by: tommyheadleycox Go to Quoted Post

Keep us posted on the IB repair.

Cheers

Cookee

Quote:
Cookee.

Do you think it's possible that I also could have fried the communications capability of the IB? Here's why I ask.
When I connect my newly repaired and fully functioning IB to my computer and JMRI, I can't read or write any CV's.
I get the error message: programmer in use.

Yet I know the serial connection from my computer to the IB is good, because I can still install the 1.55 software, which is on a floppy disk, from the computer to the IB.

The IB runs trains; programs trains; reads cv's.

Thanks for any help!
Tom


Hi Tom, sorry for slow reply.

I didn't encounter any problems like that because I have not had to do what you are doing. Mine may indeed have as-yet-undiscovered problems lurking within.

Is there an option to restore the IB to full factory defaults?, may be worth trying that just to give everything a clean reset.

Failing that, perhaps a message to the IBX group with that specific problem may get some suggestions.

Cheers

Steve

Edited by user 17 July 2018 04:15:21(UTC)  | Reason: Not specified

Cookee
Wellington
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