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Offline akarelias  
#1 Posted : 18 February 2011 07:10:57(UTC)
akarelias


Joined: 13/02/2011(UTC)
Posts: 31
Location: Kalamata, Greece
One of my trains consists of an old Maerklin Serie 55 Belgian State diesel locomotive (item 37673) and two long Belgian State passenger cars (items 43532 and 43536). The 43536 comes with a factory pre-installed pickup shoe and is always the last car in my train.

My problem is with the 43532 which is always between the locomotive and the 43536 pick up shoe car. This problematic car always gets derailed in curves, even at slow to medium speeds. In the very beginning (back in 2004) when I purchased the cars, this was not happening, but since I returned to the hobby recently, the problem arises every time I use the specific train.

I opened the car and checked its inside. The metal weight bar is correctly positioned in the centre. Its couplers are OK and the couplers' springs are also OK, so movement of the couplers left and right is smooth. The wheels of this passenger car look good, their motion seems smooth etc.

The car on its own, when pushed by hand on my C-tracks, looks unstable in curves, i.e. it seems keen to tilt too much to the side. My conclusion is that there must be some yet undiscovered problem with its wheels. However, when inspecting the wheels, they seem fine.

What could be wrong? Could someone be kind enough to pinpoint areas for me to check?

Thank you vey much in advance. Regards - Andreas
Offline RayF  
#2 Posted : 18 February 2011 09:02:08(UTC)
RayF

Gibraltar   
Joined: 14/03/2005(UTC)
Posts: 15,871
Location: Gibraltar, Europe
Have you checked whether the buffers overlap with the loco or the next coach?

Long Marklin coaches usually have adjustable buffers. Push them all the way in if you are using sharp curves.
Ray
Mostly Marklin.Selection of different eras and European railways
Small C track layout, control by MS2, 100+ trains but run 4-5 at a time.
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Offline kimballthurlow  
#3 Posted : 18 February 2011 11:37:57(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,765
Location: Brisbane, Australia
Hi Andreas,

Along with what Ray has suggested, please check that the bogies are installed the correct way around.

I don't have these models, but you might compare the bogie position with 43536. Sometimes the bogie may have a raised lug on top, and this may have to be on the inner or outer end of the coach. On some models, Marklin make holes or raised bumps to help in re-locating things, so they will not fit properly if installed the wrong way.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
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Offline mike c  
#4 Posted : 18 February 2011 17:48:36(UTC)
mike c

Canada   
Joined: 28/11/2007(UTC)
Posts: 8,243
Location: Montreal, QC
Andreas,

the models you refer to are 2 bogie (4 axle) SNCB local/commuter coaches, similar to the SBB lightsteel coaches in many ways. These coaches do not have adjustable buffers, so we can discount this as a solution. It is possible that the buffers or gangway are forcing the coach to tip if they are rubbing in a curve. You should check to see that the gangway pieces (baffles) are corrected installed on the coach ends and do not rub in a curve. One way to test this would be to replace the Maerklin close coupler on the middle coach with a normal coupler (traditional Maerklin type) or even a Roco Universal closecoupler, both of which will add a mm or two to the spacing between coaches and between the coach and the lok.
You mention that the coach seems prone to tilting even when run alone. The bogies clip into the bottom of the chassis. Make sure that the bogies are correctly in place and that all axles are sitting properly in place. As far as I remember, this model does not have any clips on the axle shaft. As the axles are isolated, you can pop them out and reinstall them and see whether this improves performance. Also make sure that the coupler is not bent and rubbing against the buffer of the lok or other coach in a curve or switch. You should also check to ensure that the close coupling shaft is not interfering with the rotation of the bogie.

The coach should not tilt more than the 43534 or 43536. You should be able to compare this on a flat surface or straight track by observing how much the coaches lean to the sides when you tip them with a finger while keeping it on the track.

You did not specify what radii you are using. The coaches are designed to be operated on all Maerklin radii.

I suspect that the drag from the coach behind it with built in slider may be too much for the middle coach to handle. This can happen on tight radii as due to the resistance, the middle coach becomes the weak point and derails. In such a case, there is force exerted not only along the direction of the tracks, but the locomotive also exerts pressure on the trailing coach towards the lok (cutting across the radius of the curve). You may wish to check the 53536 to make sure it is not creating any additional drag on the middle coach. Try replacing the 43536 with another 4 axle passenger coach and see if the 43532 continues to have the same issue.

I have a few more diagnostic questions. If you place the lok and coaches in the other direction and invert the 43532 so that the bogies are turning the opposite direction, does the problem still occur? What about when the pilot coach is in the front?
I was able to detect a similar issue with the Swiss lightsteel coaches by observing the problematic coach carefully while moving at slow speed. In that case, the gangway piece was being blocked by the clear window pane piece which had been mistakenly factory installed in an inverted manner, which would not allow the gangway piece to be fully inserted into the coach body. As you stated that the problem did not occur when you first acquired the models, this is not likely the same situation. I would however suggest that closely observing the coach will lead you to the first symptom of the problem, which may lead to a solution if you can see what it causing the coach to lean.

I hope that this helps point you in the right direction.

Regards

Mike C
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Offline akarelias  
#5 Posted : 20 February 2011 00:07:04(UTC)
akarelias


Joined: 13/02/2011(UTC)
Posts: 31
Location: Kalamata, Greece
Thank you all so much. My sincere gratitude to "mike c" for your very detailed and informative post. You are a real treasure.

I must say though, that I was a bit overwhelmed by the numerous technical terms, due to the fact that English is not my mother tongue. So I had to look up terms like baffles, bogies, gangway, etc. I found the meaning of most of those, except "gangway"

Having read carefully all the above advice, I decided to make a test and run the locomotive together with the problematic car alone, i.e. without the car with the pick up shoe. In the beginning the loc / car combination was going OK, even at high speeds around the 24130 curves. When I turned the car 180 degrees, it got derailed at the first wide curve at slow speed.

So i tok out the car and checked the bogies. I took them out, and re-inserted them again, took out the axles, and re-inserted them again, and then I realised that the two bogies are not identical. One of them has an imitation of a mechanism in one of its sides, which I cannot describe in english. This mechanism (which looks like a pump) was moving freely which means that it was partially unglued from the bogie. With a bit of super glue I attached it to the bogie securely. I also noticed that at that location, the side of the car , at its very bottom, is not straight, but has a small recess, which does not exist in the opposite side. This tiny recess is to avoid the "pump" hitting the side of the car. So this means that although the bogie can turn 180 degrees, in fact it should not.

The problematic car has also on both ends, on its green sides, small yellow rectangles. On the one end, these rectangles are yellow, but on the other end, they have red stripes in them. What does that mean? is there any real meaning as to which end is the front and which end is the back?

After doing the above work on one of the bogies and ensured that the recess was on the same side as the "pump", I tested the car again. Again the same result. When one end was connected to the locomotive it was OK, but when the other end was connected to the locomotive the car was immediately derailed in a matter of seconds.

So then I concentrated on the couplers. After checking them again and again, I realized that there was a problem in one of them, as the horizontal part of the the small strip which is hanging underneath the coupler was not horizontal, i.e. not parallel to the ground and was leaning downwards. With a bit of finger pressure I fixed it. It seems that this was the problem.

I then connected the end car with pick up shoe, and not knowing the correct orientation of the middle car ( see point about yellow rectangles above) I connected it in such a way so that the plain yellow rectangle of the middle car meets the plain yellow rectangle of the end car. The train was moving beautifully, even at high speeds at tight curves, without ever getting derailed. As time was getting late and my two small children went to sleep, and due to noise considerations, I could not check the train with the middle car turned 180 degrees, but plan to do this tomorrow.

Once again thank you so much for your most valuable help.

BTW the baffles do not rub in curves as the distance between them is sufficient.

Best regards - Andreas
Offline mike c  
#6 Posted : 20 February 2011 02:22:47(UTC)
mike c

Canada   
Joined: 28/11/2007(UTC)
Posts: 8,243
Location: Montreal, QC
Gangway = the passage alongside the compartments in a train coach and the passageway between two coaches using a set of baffles.

I realize that for a non-English speaker, some of these terms must be baffling (confusing).

I think I know what you are referring to on the coupler. That little piece should not affect operation in normal circumstances. You mention the generator (simulated) which is attached to one side of the bogie. That should not cause any problems unless it is pushing up against the coach body in a curve.

Look to see if there is anything that is pushing down on the bogie (or coupling) or up against the coach body when the bogies are curved. If something is causing the coach to tip, this could be the cause of the frequent derailments.

If you can take a photo with a digital camera or cell phone, you can post it in the forum here: https://www.marklin-user...s/upload/uploadstart.asp

Once you have uploaded the photo, copy the link and post it in your message using [img] paste address here [/img]

Regards

Mike C
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Offline H0  
#7 Posted : 20 February 2011 08:00:35(UTC)
H0


Joined: 16/02/2004(UTC)
Posts: 15,463
Location: DE-NW
Mike already mentioned it: the "pump" actually is a generator, used to load the batteries of the coach (in real life).

Real coaches can operate in both directions (and models also).

About the red bars, I can only make a wild guess: it indicates the 1st class compartments (yellow bar under the roof also indicates 1st class).

Märklin product database says that coaches are marked for operation in push/pull trains. Another wild guess: the yellow rectangles could be the marks for push/pull trains.
Regards
Tom
---
"In all of the gauges, we particularly emphasize a high level of quality, the best possible fidelity to the prototype, and absolute precision. You will see that in all of our products." (from Märklin New Items Brochure 2015, page 1) ROFLBTCUTS
UserPostedImage
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Offline akarelias  
#8 Posted : 20 February 2011 15:54:09(UTC)
akarelias


Joined: 13/02/2011(UTC)
Posts: 31
Location: Kalamata, Greece
Mike c and HO thanks again for your help.

This morning I changed the orientation of the problematic car, and there was no problem. So whatever the reason for the derailing was, it was fixed after the actions described in my previous message.

I am under the impression that the yellow rectangles have nothing to do with the first class yellow line seen on most 1st class cars as well as this one. At least this is what I think, I may be wrong.

The rectangles can be seen below:

UserPostedImage

If anyone knows what they mean, please be kind enough to share the information, I would be most grateful.

Thank you all so much for all your valuable help.

Best regards - Andreas

Offline spitzenklasse  
#9 Posted : 20 February 2011 16:15:09(UTC)
spitzenklasse


Joined: 06/04/2008(UTC)
Posts: 1,573
Location: ,
I've also encountered this situation, but more with M track. The center rail studs in the turnouts are quite tall. Sometimes the pickup shoe just hangs up, and causes the car to de rail. I find that the more I operate my layout, the more it is like a real rail road. Track bed nails work there way up, and have to be hammered down again, just like the real spikes my Dad used to pound on the BL&E outside Pittsburgh. I have the chair from his caboose. It was made by S Bert & Bros.,Gardner Mass. founded 1867.
Offline Harvey  
#10 Posted : 20 February 2011 23:54:02(UTC)
Harvey

United States   
Joined: 17/02/2008(UTC)
Posts: 606
Location: Glen Oaks, N.Y.
I have also had problems with couplers causing derailments. I use M track and the 5100 (180 degree) curve is the area where derailments sometimes happens. The 5120's also cause problems on freight cars.

The two locs involved are the 39300 and 39302 (both really nice) and the cars involved have been the 41928 (Reingold passenger cars). I tested this and my conclusion is the bumper - coupler are too close (vertically). The bumper on the loc crosses over the coupler (this action always occurs and is okay) but will sometimes press down on the coupler and cause derailment. I removed the bummpers of the loc and no problem. However, loc doesn't look nice without the bumper. Same happens with freight car 46528. only run the passenger cars on 5100 and 5200 curves and this issue only occurred on some 5100 sections.

My solution with the passenger car is to use an older loc 3058. No problems.

I also encounter this problems in set 46542. Here, one particular car of the set coupled with the next car differently. It seems all the cars couple with the trailing coupler feeding under the leading coupler (or other way around). However, this car is different. Again, the bumper would cross over the couplers on the 5120 and on this one connection, it would press down on the coupler. Same issue like the loc. Again, the crossing over occurs on all connections when on a 5100 or 5120 but the 'sriking' is unique. It seems to be an issue of mm's. I experimented in setting up the order of the cars and 'forcing' the fit. It now works but I have to remember not to decouple the back cars of this 6 car set.

Harvey
Offline kimballthurlow  
#11 Posted : 21 February 2011 00:03:38(UTC)
kimballthurlow

Australia   
Joined: 18/03/2007(UTC)
Posts: 6,765
Location: Brisbane, Australia
Originally Posted by: Harvey Go to Quoted Post
...... and my conclusion is the bumper - coupler are too close (vertically). The bumper on the ... crosses over the coupler (this action always occurs and is okay) but will sometimes press down on the coupler and cause derailment. I removed the bummpers .......
Harvey


I have had this problem on a few cars. I either:
1. get rid of the cars that cause this, or
2. modify the coupler so it is lower, or
3. shave off the lower part of the bumper plate. In fact you may have noticed Marklin do this deliberately on some cars, so the buffer plates have a rectangle or oval shape.

regards
Kimball
HO Scale - Märklin (ep II-III and VI, C Track, digital) - 2 rail HO (Queensland Australia, UK, USA) - 3 rail OO (English Hornby Dublo) - old clockwork O gauge - Live Steam 90mm (3.1/2 inch) gauge.
Offline mike c  
#12 Posted : 21 February 2011 03:03:32(UTC)
mike c

Canada   
Joined: 28/11/2007(UTC)
Posts: 8,243
Location: Montreal, QC
In case of modern coaches with the 7203 close coupler, replacing the coupler on the first coach with the traditional Maerklin coupling increases the spacing and will allow for safe operation. You can also try the Roco Universal Close Coupling and see if this provides a better response.

For older models with metal couplings and coupling shafts, it is possible that the couplings or shafts may be bent or out of alignment. Maerklin used to make a tool for measuring the coupling height. Keeping the couplings at the correct height is important for safe operation.

Regards

Mike C
Offline Harvey  
#13 Posted : 21 February 2011 15:07:30(UTC)
Harvey

United States   
Joined: 17/02/2008(UTC)
Posts: 606
Location: Glen Oaks, N.Y.
Mike,

What part number would the 'traditional Marklin coupler' be - 72060?

Thanks,

Harvey
Offline mike c  
#14 Posted : 21 February 2011 18:03:04(UTC)
mike c

Canada   
Joined: 28/11/2007(UTC)
Posts: 8,243
Location: Montreal, QC
Harvey,

72060 is the correct part number for the Relex coupling with the NEM connector. Instead of using these, I usually use the ones that came with Roco cars and coaches that I have converted to 7203 or Roco Universal Close Coupler.

Regards

Mike C
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