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Offline Brakepad  
#1 Posted : 26 June 2009 00:39:32(UTC)
Brakepad

France, Metropolitan   
Joined: 25/08/2008(UTC)
Posts: 633
Location: Montlouis sur Loire, France
Hi friends,

Recently there have been some threads regarding Fleischmann conversions to 3-rail digital operation. I had already converted some of these locos to digital by adding the pickup shoe, the decoder and replacing the motor cover, which, as you know, is not isolated from the chassis (and therefore can't be used "as is" to convert the locomotive to digital).

However, while searching the suitable motor cover, I came across a website which sold some 5-pole re-motor kits for Lima & Fleischmann locomotives. You may know them (I didn't). The manufacturer is an Australian company called "ModelTorque".

If purchased in Europe, these kits are fairly expensive (around 33-36€ each, plus shipping, at least in Spain, where I've found no dealers). However, it is possible to order directly to ModelTorque and the price drops significantly.

As the leadtime to receive the isolated Fleischmann motor covers was long, and the price was quite high (15 € each!!), I decided that these kits were worth a try (in addition, I enjoy very much to carry out all sort of experiments on locomotives).

I ordered 3 FLM + 1 Lima kits, directly from Australia, and I paid less than 24€ each, including shipping, what I think it's fair having in mind that only the FLM cover would have costed me about 15€ and this kit includes the 5-pole motor, bolts& washers and a sort of big diode block which, fortunately, does not have to be fitted in case the locomotive is going to be converted to digital.

Dealing with ModelTorque was a pleasure in every way, and that's maybe the best thing you can say about any company nowadays (no I have no interest in advertising ModelTorque but when I feel that a company does not care about its customers I tell everybody, in this case I've felt that this company cares about its customers, and I tell everybody as well). They were very helpful, the shipping was fast & the package was very good.

OK, let's get straight to the point.

This afternoon I have had some spare time and I have started to convert another 4281 to 3-rail digital operation. I've got this one, as usual, from eBay. Fitting this kit is extremely easy & straightforward, in fact I think that it's easier than replacing the original motor cover (refitting the brushes is a bit tricky).

the "victim":

UserPostedImage

As you may know this FLM model is "almost" a Märklin locomotive: it has a very nice & detailed metal body (in fact the whole locomotive, including the cast bogies, is metal) and a motor which is very similar to a LFCM one. However, it has no chassis as the bogies are assembled directly onto the body.

After bogie removal & wire unsoldering (yes the two current pickup plates are already wired together)

UserPostedImage

ModelTorque kit beside the motor bogie, original motor already removed:

UserPostedImage

Original motor & replacement one:

UserPostedImage

New motor already fitted:

UserPostedImage

UserPostedImage

I have tested the motor bogie by itself so far. The original motor was silent & smooth, but this one is even quieter & smoother. The starting voltage is extremely low. I have to wait until the loco is fully assembled again in order to test its new pulling power and its behaviour with the decoder. But, so far, it seems to be an improvement.

I'll keep you posted.

Regards.
check out http://maerklin-back-on-track.blogspot.com if you like to see how old Märklin locos are brought back into life! (in spanish by the moment)
Offline jvuye  
#2 Posted : 26 June 2009 00:56:02(UTC)
jvuye

Belgium   
Joined: 01/03/2008(UTC)
Posts: 2,883
Location: South Western France
Very nice and very interesting!
If you compare to what it cost to convert a Marklin Loco to 5 pole, it is not that expensive.
I have a few old FLM locos that could use a little treatment like this...
Do they have a website?
Thanks a lot for the tip...now you got me "ticking" again! SmileSmile
Cheers
Jacques Vuye aka Dr.Eisenbahn
Once a vandal, learned to be better and had great success!
Offline Brakepad  
#3 Posted : 26 June 2009 01:36:30(UTC)
Brakepad

France, Metropolitan   
Joined: 25/08/2008(UTC)
Posts: 633
Location: Montlouis sur Loire, France
Thanks a lot to you, Jacques...don't know if you saw this topic:

https://www.marklin-user...ult.aspx?g=posts&t=13158

Regarding ModelTorque, their website is http://www.modeltorque.com.au/

Best regards.
check out http://maerklin-back-on-track.blogspot.com if you like to see how old Märklin locos are brought back into life! (in spanish by the moment)
Offline jvuye  
#4 Posted : 26 June 2009 19:22:25(UTC)
jvuye

Belgium   
Joined: 01/03/2008(UTC)
Posts: 2,883
Location: South Western France
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Brakepad
<br />Thanks a lot to you, Jacques...don't know if you saw this topic:

https://www.marklin-user...ult.aspx?g=posts&t=13158

Regarding ModelTorque, their website is http://www.modeltorque.com.au/

Best regards.


Yes I did...made me blush.
[:I][:I][:I][:I]
Jacques Vuye aka Dr.Eisenbahn
Once a vandal, learned to be better and had great success!
Offline trainbuff  
#5 Posted : 26 June 2009 20:03:13(UTC)
trainbuff


Joined: 26/11/2006(UTC)
Posts: 507
Location: Atlanta, Georgia
Hi,

Where can you verify the MLF-55 is a five pole motor? Here are two web pages that seem to call it a three pole motor (I'm little unsure on translation of the German):
https://www.hood.de/arti...leischmann-lok.htm?sec=1 and http://www.adeboer.de/lang1/for_fleischmann.html

The modeltorque and other web pages I've googled don't mention the number of poles.

Thanks
Offline river6109  
#6 Posted : 26 June 2009 21:33:02(UTC)
river6109

Australia   
Joined: 22/01/2009(UTC)
Posts: 14,881
Location: On 1965 Märklin Boulevard just around from Roco Square
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by trainbuff
<br />Hi,

Where can you verify the MLF-55 is a five pole motor? Here are two web pages that seem to call it a three pole motor (I'm little unsure on translation of the German):
https://www.hood.de/arti...leischmann-lok.htm?sec=1 and http://www.adeboer.de/lang1/for_fleischmann.html

The modeltorque and other web pages I've googled don't mention the number of poles.

Thanks

Yes it is a 3 pole armature.
The difference between the new and the old is, the motor on the new one is isolated from the metal bogy.

John
https://www.youtube.com/river6109
https://www.youtube.com/6109river
5 years in Destruction mode
50 years in Repairing mode
Offline Brakepad  
#7 Posted : 26 June 2009 21:45:59(UTC)
Brakepad

France, Metropolitan   
Joined: 25/08/2008(UTC)
Posts: 633
Location: Montlouis sur Loire, France
It's a five pole armature, folks.

I have these motors at home and in fact it's not difficult to count them.

Regards.
check out http://maerklin-back-on-track.blogspot.com if you like to see how old Märklin locos are brought back into life! (in spanish by the moment)
Offline trainbuff  
#8 Posted : 26 June 2009 22:06:33(UTC)
trainbuff


Joined: 26/11/2006(UTC)
Posts: 507
Location: Atlanta, Georgia
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Brakepad
<br />It's a five pole armature, folks.

I have these motors at home and in fact it's not difficult to count them.

Regards.


In that case I believe you. Thanks for verifying.
Offline Brakepad  
#9 Posted : 17 July 2009 22:16:35(UTC)
Brakepad

France, Metropolitan   
Joined: 25/08/2008(UTC)
Posts: 633
Location: Montlouis sur Loire, France
Hi,

I've been somewhat busy these days but last weekend I was able to finish the work.

I did not take pictures of the process, as this has been quite straightforward. Only details to mention are pickup shoe installation, LED lighting & decoder setup (UHL 76320 is perfect for this loco). Nothing really special. Now this loco runs even smoother that with the original FLM motor (and the original motor is very silent & smooth!).

Some pictures of the "final" product:

UserPostedImage

Slider:
UserPostedImage

LED lighting (sorry for the poor quality). I have noticed that the upper headlight is not as bright as the others. I wonder if this could be solved by replacing the LED (has it something to do with LED angle?). However, it will remain as is by the moment:

UserPostedImage

After this one (which did not give much trouble as it was close to "brand new condition") I've got myself another "heavy metal" FLM model. An E40. I'll show the conversion process in another thread if someone interested. This will be much deeper-the loco is quite old and will be completely dissassembled:

UserPostedImage

Regards.
check out http://maerklin-back-on-track.blogspot.com if you like to see how old Märklin locos are brought back into life! (in spanish by the moment)
Offline trainbuff  
#10 Posted : 20 July 2009 05:13:50(UTC)
trainbuff


Joined: 26/11/2006(UTC)
Posts: 507
Location: Atlanta, Georgia
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Brakepad
<br />Hi,

... details to mention are pickup shoe installationSlider:
UserPostedImage
...


Hi, could you elaborate on how you installed the slider? It lookes like you somehow attached it to where the wheel pickups are on the side of bogie. Thanks.
Offline Brakepad  
#11 Posted : 05 August 2009 21:12:28(UTC)
Brakepad

France, Metropolitan   
Joined: 25/08/2008(UTC)
Posts: 633
Location: Montlouis sur Loire, France
Hi,

Sorry for the delay in replying but I just noticed your question. That's right, I used the lower current pickup plate, I cut the side plates so there was no shortcircuit between the plate & the wheels, and I attached the pickup shoe. In this locomotive it was fairly easy-it seemes that everything was prepared in order to attach it. The E40 I'm converting right now is a nightmare and I've had to machine a new bogie.
check out http://maerklin-back-on-track.blogspot.com if you like to see how old Märklin locos are brought back into life! (in spanish by the moment)
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