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Offline Marty  
#1 Posted : 17 June 2008 03:14:31(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Is anyone here running a Maerklin lok equipped with a high-performance can motor in analog mode? I have been thinking of installing an S-B Modellbau motor kit into my Maerklin 3040 (E40), but with the intention of running it in analog. I'm not ready to make the leap to digital for a number of reasons, but would like better performance from a few, select loks of my collection.

The modifications necessary for the S-B kit take you past "the point of no return", so before I commit, I'd be interested in hearing from someone who has already gone this route.

It seems to me that with the S-B kit you get the smooth-running performance of a Roco, but with the superior drivetrain of a Maerklin. The best of both worlds.

Finally, how well does the "load compensation" of the decoder work in analog with this setup? In the past, I had a Maerklin 3057 (class 151 electric) converted to digital using a Maerklin 60901 conversion kit. This was a total disappointment. The load compensation feature in analog was almost non-existant. This conversion did not live up to it's promise, and I ended up selling the thing off.[:(!] I don't want to repeat this experience with the S-B kit.

P.S: The only digital lok I have is the Maerklin 39223 class 194 electric. It has the large C-sine motor. This lok is outstanding in every way, and performs beautifully in analog. This is my reference point for high-performance in analog.biggrin
Marty
Offline Tivvy  
#2 Posted : 17 June 2008 05:48:01(UTC)
Tivvy


Joined: 01/02/2008(UTC)
Posts: 414
Location: Melbourne, Victoria
There shouldnt be ANY load compensation available in analogue mode. The load compensation relys on the fact that the track volatage is higher than what the motor requires so it can increase/decrease the motor power as nessecary to keep a constant speed. In analogue there is no "extra" voltage available and even if there was it is the only way to tell the loco how fast it should run so there is no load regulation available.
Ep IV / V Marklin Layout
6 track dead end station, twin track loop, 4 track through station.
Under construction.
Offline jvuye  
#3 Posted : 17 June 2008 10:09:25(UTC)
jvuye

Belgium   
Joined: 01/03/2008(UTC)
Posts: 2,883
Location: South Western France
Hi Marty,
First of all there is in fact no link between "digital" and "load regulation"
The later is achieved by a technique called back EMF, in which the motor received pulses of varied duration instead of a continuous voltage. The regulation system measures the motor's reaction (the back EMF) during the off period of the pulse. This can then be interpreted by an electronic circuit that will adapt the length of the pulses to adjust the speed.
It just happens that since the speed control on a digital decoder is performed also with pulses of variable length (also called PWM for pulse width modulation)it was only logical that someone added the extra circuitry to perform the back emf function.
So much for theory...
The SB conversion is major surgery on a Marklin engine. When I was in the model RR repair business, I have performed dozens of these conversions myself, both to my customers' satisfaction and my own.
It works incredibly well if the milling and mechanical work has been done with reasonable precision.
But any mistake translates in too much "friction" or too much "play" and disatisfying results.
So a small milling machine is required in this case and the fine mechanical skill to go along with it.
If you don't have such machine and the skills to perform this "surgery", SB Modellbau can do the whole conversion for you.(They are extremely professional, no problem there)
In analog, your modified loco will perform infinitely better than in the original configuration (also with a lot less noise!!!) but still it will not have the load regualtion characteristics achieved by proper back EMF.
Hope I have answered your question and warned you about possible pitfalls!
Jacques Vuye aka Dr.Eisenbahn
Once a vandal, learned to be better and had great success!
Offline Marty  
#4 Posted : 18 June 2008 02:02:40(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Thanks everyone for the quick response!
I guess I really need to do some background reading on digital model railroading before displaying my ignorance to the world.[:I] I've never wanted my model railroad hobby to get this sophisticated, but I can certainly appreciate how digital control has revolutionized the hobby. The big show layouts (i.e. Minitur Wunderland, Loxx Berlin, etc) all have lots of action due to the digital revolution.

From what I understand, most locomotive decoders can recognize whether or not the track is supplying an analog or digital signal, and will work in either environment. Nevertheless, a given motor may perform better in a digital environment (due to the load compensation feature of the decoder) than in an analog environment without any load compensation. This is what I experienced with the converted 3057 that I mentioned. Compared to a 3-pole LFCM motor that is typical of a lot of the older Maerklin loks, the 5-pole SDCM motor in analog is not that great. It doesn't have the torque of the older LFCM, and hence it "needs" load regulation to run at a reasonably steady speed.

I'm hoping that the S-B motors in analog mode without load compensation still have good enough characteristics to make it worthwhile. The high rpm motors along with a flywheel should help to maintain a steady speed around the layout (at least on flat sections of the layout).

I've studied the photo of the motor modification for a 3040 (E-40 e-lok) on the S-B webpage, and it seems that all of the required machining of the Maerklin motor block is just for the sake of clearance for the can motor; the precise positioning of the motor is taken care of with the supplied brass shims that are bonded to the existing motor cavity profile (correct me if I'm wrong). The adjustment of gear backlash is accomplished by positioning the motor on the plane formed by the shim. If this is the case, it seems that this installation could be accomplished by using a jeweler's saw and mini-grinder (Dremel tool). It may not look as pretty as a milling machine's work, but it would be functional.

Again, thanks everyone for your help with this!Smile
Marty
Offline laalves  
#5 Posted : 18 June 2008 03:30:29(UTC)
laalves


Joined: 10/02/2004(UTC)
Posts: 2,162
Location: Portugal
Hi,

I have converted a few of my Märklin and Brawa loks (I believe about 10) with SB-Modellbau motor kits.

I love them. The only track of my layout that I have finished is the shadow station, which is 100% analog, although the rest of the layout will be digital.

There's no load compensation, but there's a LOT of inertia with some conversions, depending on the conversion itself and type of drivetrain. All Märklin steamers will have this extreme inertia augmentation effect, not so the bogie electrics or diesels. Du to this inertia, you will need to plan carefully your signal/braking/block sections, because one of your steamers may idle lazily for 50cm or, after a power cutoff from full speed. My tiny and slow BR80 does just that...

Smoothness, traction power, silence is unsurpassed by any other solution I've seen so far.

If you feel there's too much inertia, you can either remove the flywheel altogether or replace it by a smaller diameter one, also by SB-Modellbau.

Ypu can remove the flywheel and tune the decoder to compensate it. That's what Märklin did with their own Maxon loks (Württ C and K, BR45, etc)
Offline jvuye  
#6 Posted : 18 June 2008 09:32:14(UTC)
jvuye

Belgium   
Joined: 01/03/2008(UTC)
Posts: 2,883
Location: South Western France
Hi Marty
The jeweler saw and the Dremel tool won't do, believe me!
The precison required is within 0.05 mm, and surfaces need to be perfectly plane and square!
Difficult to achieve with hand tools (at least for most of us!)
And you'll need a wheel puller for proper disassembly and a wheel press (or a lathe) for reassembly.
I am not saying this to discourage you, just warning you against dissapointment.
If you feed your SB modified loco with DC,you won't need anything else in it but a pair of diodes for light changes.
If you run in AC, indeed you'd need the reversing unit, which might just as well, as Lutz mentionned, be a digital decoder.
With your 5 pole conversion of your 3057, used in analog, you *did not* have load compensation: hence your dissapointment with its poor performance. Only used in digital mode would you have enjoyed this feature.
If you are looking for someone in the US to perform a proper SB conversion; I can send you references off line.
Hope this helps.
Jacques Vuye aka Dr.Eisenbahn
Once a vandal, learned to be better and had great success!
Offline Marty  
#7 Posted : 19 June 2008 01:23:35(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Thank you both for the expert advice. I think for my first conversion, I'll have someone with expertise do it. And I'm sure by running the converted lok on the layout, all of my questions and fears will be answered. Smile
Marty
Offline Marty  
#8 Posted : 17 July 2008 00:50:00(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Speaking of load compensation in analog mode (or the impossibility thereof):

On page 350 of the 2007/2008 English catalog, there is step-by-step pictorial on the digital conversion of a 3000 tank loco. The caption for the final step, reads as follows:

"Finished: The locomotive now has a tidy look inside, and even smaller models will impress you with a powerful propulsion system that has speed control with a load compensation feature, even in conventional analog operation."

After what I've learned in this discussion thread, this Märklin statement seems nothing less than bogus to me.[:(!]

There seems to be a similarly misleading statement in the English 2003/2004 catalog on page 14:

"While you have the full range of functions with digital operation, there are considerable advantages even with conventional operation. The silky smooth running allows careful switching maneuvers, and the maximum speed is adjustable on the locomotive as is the acceleration rate. The load compensation feature for ascending and descending grades keeps the speed constant within certain limits."

Is there or is there not load compensation in analog mode?
Marty
Offline Marty  
#9 Posted : 29 April 2009 04:27:26(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Well at long last I have finally installed my first SB-Modellbau motor kit! I used my Dremel tool to carve out the cavity of the motor block of my 3040 (E40). No milling machine was required! The motor rests on a supplied shim, forming the "adjustment plane" for the motor and spur gear assembly. The shim fits nicely into the motor block casting, using the pocket on the casting originally intended to position the stator magnet.


UserPostedImage


UserPostedImage

There's alot of slow grinding and test fitting the motor subassy into the motor block before it's ready to be epoxyed in. I did the entire installation in 3 work sessions. The results are definately worth it. This has to be the best thing going for analog users; it performs as well, if not better, than my big C-sine crocodile. It is also extremely quiet.

Although I'm just using a cheap bridge rectifier to feed the motor DC (so it only runs one direction for the time being), I plan to install a digital decoder eventually. Can anyone recommend a basic (and cheap) decoder for my purposes? I plan on staying in analog, so I don't need all of the more advanced functions in a decoder; it just has to reverse the polarity.


Marty
Offline TimR  
#10 Posted : 29 April 2009 04:47:43(UTC)
TimR

Indonesia   
Joined: 16/08/2007(UTC)
Posts: 1,752
Location: Jakarta
Thanks for the update and review.

I plan to do this with (some) of my HLA models.
I'm not skilled enough to do it myself though, so I would probably get SB-Modelbau to perform the conversion for me.
Now collecting C-Sine models.
Offline al_pignolo  
#11 Posted : 30 April 2009 20:01:25(UTC)
al_pignolo


Joined: 30/09/2005(UTC)
Posts: 904
Location: bologna, BO
Hi Marty!

Thank you for the infos and the pics. I didn't know these motors.

I've searched on their site and found a motor that could fit my 3021: http://www.sb-modellbau...._id=501&cPath=27_139

I have a question: "Schwierig-keitsgrad" should mean something about the difficulty. Since it is graded III, this means it is very challenging, I suppose.

Reading Marty description, it does not seem impossible. How was graded your conversion? Do you think that a newbie should start with something easier?

Pietro
Offline Marty  
#12 Posted : 01 May 2009 04:44:07(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Hi Pietro,
The motor kits are graded from I to III, with III being the most difficult to install. The kit I installed, 22026a, is graded III. It was not easy to install, but not impossible, either. I requested the drawings for machining the motor block before I decided to purchase the kit, so I knew what I was getting into! Herr Bussjäger of SB-Modellbau emailed me a PDF of both the drawing and installation instructions.

I realized I could install this kit because the motor subassy and shim are based off of an existing feature in the motor block (the stator magnet slot). With this particular kit, all of the machining is just removing material for clearance. No machining really affects the precision of the motor placement. In fact, you could probably cut most of the upper half of the motor block off altogether. It is just used for added weight on the driving wheels now.

Other kits may base the motor placement on a machined surface that you would have to machine. Do a search on "SB-Modellbau" on this site, and you will find several threads with pictures of various installations.

I don't know what tools you have available or what your skill level is, so I can't really advise you one way or the other. I would recommend emailing SB-Modellbau and requesting the installation instructions and drawings to start. Also, carefully study the photo. I spent quite a bit of time thinking the whole thing through before lifting my Dremel tool. Once you start, there's no turning back! wink

By the way, I have to thank our fellow member Laaves for introducing me to these kits, and the great pictures he posted here. He inspired me to take the plunge! biggrin
Marty
Offline al_pignolo  
#13 Posted : 01 May 2009 12:10:28(UTC)
al_pignolo


Joined: 30/09/2005(UTC)
Posts: 904
Location: bologna, BO
Hi Marty.

My tools are the usual one of a model railroader... Dremel, geared head drill press, hammer wink. I made some jobs on my model but never made machining work on my models (I don't think that motor transformation 3-pole/5 pole or the dismounting of the motor for cleaning is the same thing! [xx(])
What I will do is to ask S-B some more informations as you suggest.
Thank you for the tips

Pietro
Offline diesel  
#14 Posted : 01 May 2009 12:28:01(UTC)
diesel

Australia   
Joined: 03/10/2005(UTC)
Posts: 286
Location: Australia
Hi Marty,
good to see you took the plunge.
I have converted 20 locos now and just completed my 2nd BR96 ( Marklin 3796) and now doing another BR86 (Marklin 3096).
I originally started with the dremel and drill press but after the 8th conversion I purchased a micro milling Machine and its a great help - still have got another 10 plus locos to convert plus any I purchase 2nd hand.

Other members and yourself may be interested in that one CONVERSION I did is REVERSIBLE.
This loco is an electric, Marklin Cat # 3151, Faulhaber motor kit is 22031.
There is no cutting required - just remove the old motor and glue in the new one - if you do not like it you can simply put the old motor back in. This is a great way to start out if you are concerned about the cutting.
The converted locos are just superb.

Diesel
Ecos 50200, Software 4.1.2 Marklin HO K track, EcosBoost, Traincontroller Gold V9.0,B2, All track power via EcosBoost Separate programing siding. Decoders- Lokpilot V2,Lokpilotv3, Lok V4, LoksoundV4, Loksound V5, Marklin MFX and Marklin Fx. Internet Exlporer 11.0, Win 7
Offline river6109  
#15 Posted : 01 May 2009 12:50:56(UTC)
river6109

Australia   
Joined: 22/01/2009(UTC)
Posts: 14,881
Location: On 1965 Märklin Boulevard just around from Roco Square
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Marty
<br />Speaking of load compensation in analog mode (or the impossibility thereof):

On page 350 of the 2007/2008 English catalog, there is step-by-step pictorial on the digital conversion of a 3000 tank loco. The caption for the final step, reads as follows:

"Finished: The locomotive now has a tidy look inside, and even smaller models will impress you with a powerful propulsion system that has speed control with a load compensation feature, even in conventional analog operation."

After what I've learned in this discussion thread, this Märklin statement seems nothing less than bogus to me.[:(!]

There seems to be a similarly misleading statement in the English 2003/2004 catalog on page 14:

"While you have the full range of functions with digital operation, there are considerable advantages even with conventional operation. The silky smooth running allows careful switching maneuvers, and the maximum speed is adjustable on the locomotive as is the acceleration rate. The load compensation feature for ascending and descending grades keeps the speed constant within certain limits."

Is there or is there not load compensation in analog mode?

Yes there is.
with ESU digital decoders, either pilot or sound you can enjoy the loadregulated compensation and with a sound decoder you can enjoy sound aswell.
What is not recommended, as I did and not knowing at the time, do not use blue transformers, especially when reversing.
Your ESU sound decoder will be dead after that experience.
The other thing would be recommended aswell is a lokprogrammer from ESU.
By the time you've purchased all these things, you may be better off going over to digital.

On another issue, the motor itself, does it say anything about running it on digital and what brand is the motor.

John
https://www.youtube.com/river6109
https://www.youtube.com/6109river
5 years in Destruction mode
50 years in Repairing mode
Offline Marty  
#16 Posted : 02 May 2009 04:07:38(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
John,
The motors are either Maxon or Falhauber DC motors. Here's the website:

www.sb-modellbau.com

There is a "frequently asked questions" section on the website that addresses operating these motors in digital.

Diesel,
Thanks for the encouragement. I knew there had to be others who have installed these kits without using a milling machine. [^] I agree, however, that a mill would make the job alot easier and faster.
Marty
Offline GSRR  
#17 Posted : 06 September 2010 22:28:44(UTC)
GSRR

United States   
Joined: 01/03/2009(UTC)
Posts: 1,339
Location: USA
Marty,

How has the 3040 worked out? Did you ever put in a decoder?



r/Thomas



ETE UserPostedImage ECoS iTrain TouchCab C-Gleis German Era Id & IIIb USA Era IIIb SBB Era III SJ Era IV GC Era V
Offline Marty  
#18 Posted : 07 September 2010 07:40:35(UTC)
Marty

United States   
Joined: 29/05/2008(UTC)
Posts: 272
Location: USA
Thomas: I still haven't gotten around to installing a decoder in the 3040, but as a one-direction runnner it's unbeatable. Very smooth acceleration and slow speed running, and is not sensitive to dirty track or oxidized pukos at all. It's also a surprisingly strong puller.
Marty
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