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Offline hmsfix  
#1 Posted : 31 August 2006 17:24:35(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Dear Friends,

As I do not use any switching or contact tracks on my new layout, I want to install reed relays (7555) to switch signals and turnouts. This requires that I attach car magnets (7556...) on my locos.

However it seems to me that theses parts are unnecessarily large: the smallest car magnet is about 10 x 3 x 1.5 mm, and it is not obvious to me where I should attach it on e.g. a big steamer like the 37973 Mikado, or on a GG-1 (wheels everywhere on the bottom side, and low spacing to the pukos)

Does anyone here have some experience with car magnets and reed relays ? I would like to know the maximum distance between magnet and reed relay such that it works reliably, and how to install them: is it better to align the reed relay parallel or perpendicular to the tracks, at the side of the tracks or between the rails ? And, is there any danger that the car magnet mounted to the bottom side of a loco truck catches the metal tongue of a turnout ?

As I intend to use reed relays to stop locos at a precisely determined position in a signal stop section, I would prefer to use smaller magnets than 7556, e.g. from http://www.supermagnete.de , and place them at the front of the loco (perhaps behind the cow catcher or under the front bogie). Have some with 6 x 5 x 1.5 mm in size available, but there are even smaller ones. I'm also experimenting with very small SMD reed relays which look like an Indusi sensor.

Any hints and advice is appreciated,

Hans Martin
Offline uluozgur  
#2 Posted : 31 August 2006 22:35:17(UTC)
uluozgur


Joined: 07/08/2006(UTC)
Posts: 5
Location: ANKARA,
Although I'm not familiar with MRR reed switches and magnets, I know them from the security systems. The other name for this is "magnetic contact".

You can easily test your switch and magnet size. Connect an ohmmeter to both terminals of the reed switch. Move the magnet you plan to use closer to the reed switch. When you read 0 ohms, bingo. Now you know which magnet operates the switch at what distance.

One more issue, although I do not know the prices for MRR reed switches, I am sure there are cheaper alternatives. If you go to a security shop and ask for a magnetic contact for your window or door, it will cost you like 5-6 euros. Dismantle the plastic covers and use the switch and magnet. Another cheaper alternative may be those Chinese manufacture battery powered door contacts you may find in 1 Euro shops. You usually mount the alarm sounder part to your door and magnet piece to the door frame. An alarm sounds when you open the door. You may buy from these and take of electronic and plastic parts and use the switch with magnet.

Although I know these may be possible, I did not try these before. If somebody tried, please write here.

Ozgur
Offline hmsfix  
#3 Posted : 31 August 2006 23:26:51(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Hi Ozgur,

Many thanks for your answer, and BTW wellcome to the forum.

Actually I have tried the reed contacts in the way that you have described (I used a light bulb as ohm meter). My problem is that the space on some of my locos for the magnets is extremely limited (to say the least). I plan to use a very small magnets on my steamers which fits behind the cylinders. Problem is that the maximum distance to the contact is severely reduced now. So I do not now whether my method is really safe.

The reed contacts from M* (7555) cost about 10 EUR per piece. So I got a couple of reed contacts from www.conrad.de, for 1 EUR, and they are much smaller and concealed in a tiny black casing. They also offer contacts for 0.30 - 0.40 EUR which would have served the purpose.

Best regards

Hans Martin
Offline john black  
#4 Posted : 01 September 2006 01:37:55(UTC)
john black

United States   
Joined: 22/04/2004(UTC)
Posts: 12,139
Location: New York, NY
Hi Ozgur - welcome to The Forum Smile
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators.
AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only.
CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ...
Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide

Offline HueyCE  
#5 Posted : 01 September 2006 03:53:56(UTC)
HueyCE


Joined: 12/01/2003(UTC)
Posts: 2,528
Location: Groton, Connecticut
Welcome to the forum Ozgur.
Ira
Building German Era I-II layout(Mk IIIc).UserPostedImage

Offline hqstu  
#6 Posted : 02 September 2006 14:25:20(UTC)
hqstu

New Zealand   
Joined: 12/04/2002(UTC)
Posts: 429
Location: Hamilton, New Zealand
Hi Hans,

I have just gone through this exercise of installing reed switches and magnets. I did not use marklin reed switches, too expensive. I bought some glass tube reed switches from a local electronics store, and used black shrinktube to insulate/protect/disguise them. They install easily on my M tracks, close to a rail on either side, by drilling 2 holes for each wire. A neat and far less intrusive install than a marklin one.

The magnets were a problem however. I could not find a place on any of my loco's for them, and the marklin ones I tried did not seem powerful enough to activate my reeds. I ended up buying stronger "rare earth" magnets locally and installing them under the first wagon or coach in the train, where there is more room. You then have to locate your reeds accordingly of course. I have glued or used double sided tape to hold the magnet in place to prevent it leaving the wagon and heading for the track! (sometimes).

The most my reed switches switch, is two turnout solenoids and a solid state relay combined. There is a noticable "blue arch" in a non disguised reed switch when these solenoids are activated, but so far, after several hours of operation, no problems. The only issue may be some turnouts may be becoming magnetised, although I'm not sure of this yet. I'm using a cassette head demagnetiser to combat this.
Cheers

Stuart
New Zealand
Offline steventrain  
#7 Posted : 02 September 2006 16:09:37(UTC)
steventrain

United Kingdom   
Joined: 21/10/2004(UTC)
Posts: 31,704
Location: United Kingdom
Hello and welcome to the forum Ozgur.Smile
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy.
Offline hmsfix  
#8 Posted : 03 September 2006 02:39:32(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Hi Suart,

For locos and cars I prefer small rare earth magnets, too, but space is still a problem on some locos. Installing them on the first wagon instead of the lok is a possible way to go.

I also noticed the arcing of the reed contacts, and I wonder how long these tiny SMD devices can withstand that. For this reason my turnout and signal solenoids run with DC, not with AC, and have a free running diode in parallel.

Hans Martin
Offline Tony  
#9 Posted : 03 September 2006 11:29:57(UTC)
Tony

South Africa   
Joined: 18/09/2004(UTC)
Posts: 726
Location: Cape Town
Hi Hans
I use reeds extensively and as mentioned above the small glass ones attached on the track with two small hole for the wires is what I also use.Try to conceal them as best as possible.

I have found that the contacts do not last long and sometimes "fuse" together, Your free wheeling diode with DC would solve that, although in my case the reeds power Viessman relay (5552) which only draw 15mA. Also they can be powered via AC or DC. Obviously these are latching relays so one has to make use of the end shut off contact of a point motor (for AC use only)if controlling turnouts or other arrangements.

I have managed so far to attach the smallest Marklin magnets on most of my locos - I use a standard wood glue [:0] which works fine and does not damage the loco and can be removed easily.. The double sided tape is too think and results in all sorts of issues. I try and get the magnet as close to the slider as possible to minimise my stopping distance in my shadow station arrangment.
Your idea of using SMD reeds is a good one - have not tried that as yet.
Regards Tony
Offline hmsfix  
#10 Posted : 09 September 2006 21:00:10(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Hi,

Got some small Iron-Neodymium-Bor magnets this week, small cubes with 3 mm in size, and they are extremely strong. Quite easy to find space now on the lok, and after paintig them in the lok color they are almost invisible.

I fixed them on the side, not in the center. The steamers who always run in forward direction got only one magnet, 2-cab locos as the GG-1 which run in both directions get two magnets, one under each front bogie!):

UserPostedImage

Works perfect with SMD reed relays. Very accurate stop position at halts now.

UserPostedImage

It is most important to align der magnetization direction of the cube parallel, not perpendicular to the reed contact. This gives the best reliability of the reed relay.

Hans Martin
Offline Rowan  
#11 Posted : 10 September 2006 15:47:00(UTC)
Rowan


Joined: 09/04/2006(UTC)
Posts: 1,278
Location: Brisbane, Queensland
Giday,nice thread.
With using magnets I thought there was a problem with the magnets ,magnetizing point slips!
Is this problem over stated?
Thanks!
Offline hmsfix  
#12 Posted : 13 September 2006 01:19:02(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Hi Rowan,

No problem here so far with car magnets, allthough the rails, pukos, and turnout tongues might be magnetizes as they are made of magnetic material.

Only thing is with couplers. The magnet should not have the chance to "catch" them.

Hans Martin
Offline steventrain  
#13 Posted : 13 September 2006 09:43:21(UTC)
steventrain

United Kingdom   
Joined: 21/10/2004(UTC)
Posts: 31,704
Location: United Kingdom
Very good tips.
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy.
Offline antrains48  
#14 Posted : 15 September 2006 04:33:12(UTC)
antrains48


Joined: 03/04/2006(UTC)
Posts: 24
Location: , MD
Hans,

This might be too late, but please experiment and place the magnets as far as possible from the reed switch so that the magnetic field that is sensed by the reed switch is the least amount it needs. Having said that, it is not always possible.

I am trying to say something that is not the easiest thing to say, but after some time, some reed switches tend to lock up as their reeds get magnetized. This happens as the magnet is moving over the reed in the same direction every time. This may not happen if the magnets were placed across. In my case they are linear along the motion of the loco.

I am using at least 10 reed switches at different places but mainly to activate turnouts and not stop the loco at an exact point or with other sensors. Some are activating a relay. In my case, I am using them inside the track (all K track in my case) and the magnets are fixed in a linear direction. In some cases the reed switches on the opposite side are for another direction of travel. I had to cut the magnets in half to reduce their power very crudely, test the polarity and then fix. So under my loco, I have another magnet at the end of the loco (or the first car) that is fixed with the opposite polarity. Since the turnout would be already activated, a second magnet repeating the same thing does no harm. I also activate a couple of semaphores this way.

The matter may be compounded in your case by the fact that the loco may stop with the magnet being very close to the reed switch. Then the magnetic field would be affecting it for a longer period.

Just passing some notes from my experiences.....

The reed switches in my case are from Marklin and so are the magnets except in one case.

(If anyone has suggestions on cheaper reed switches that are reliable against such magnetization, my thanks in advance for that information. I have tried a few, but they did jam up too.)

While we are on this subject, I have also heard that some diodes or some other protective device should be connected across the reed switch to protect against the backfeed from a CDU (Capacitor Discharge Unit). I am using CDU's to provide power to the turnouts primarily because some of my reed switches had jammed up earlier and burnt my solenoids. So this is prevention. All solutions welcome.....

antrains48

Offline hmsfix  
#15 Posted : 15 September 2006 12:22:48(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Hi antrains48

Many thanks for yor report, it is very helpful for me.

Up to now I had no problems with jammed reed contacts, but I will have an eye on the phenomenon you have described.

What I found is that the rails themselves can be magnetized by the car magnets, and that the magnetic rails can make the reed contact close under certain circumstances. So I installed my reed contacts 1 or 2 mm apart from them, as you can see at the last of the above pics.

Another point is that most reed contacts have a very low current and voltage limit, and the reeds are in danger of being welded by the induction spike of the turnout or signal coils when the maximum values are exceeded.

I use SMD reed contacts (P3S, AW 10-15, Conrad Elektronik, nö. 185026-62, the strongest SMD reed contact that I could find) for size reasons. Maximum switching current is 0.1 A only, max. switching voltage is 24 V. So I can't directly switch a turnout magnet (which needs up to 1 A), but use them to trigger a relay which runs with 10 - 20 mA DC and is protected by a free running diode. So no voltage spikes at the reed contact, and no welding.

BTW this is another reason why I avoid to use the M* reed contacts: there is no electrical data sheet provided, with maximum ratings.

Regards

Hans Martin

Oh, one important thing: I do not solder the reed contact directly to the rails, as the magnetic field from the rails might penetrate into the contact, as its legs are made from an iron alloy, too. Rather, I solder a short unmagnetic copper strip to the rails, and solder the reed contact to that copper strip, so the magnetic circuit to the rails is interrupted. See also the above pics.
Offline hqstu  
#16 Posted : 17 September 2006 00:54:06(UTC)
hqstu

New Zealand   
Joined: 12/04/2002(UTC)
Posts: 429
Location: Hamilton, New Zealand
Hi all,
The reeds I am using are for the security industry and have the following rating:

Rating: 200VDC 0.5A, Glass Size:12.7mm x 1.8mm, Switch: Normally Closed (with Magnet).

So by their application they are designed to be held closed by the magnet for most of the time. eg when a door is shut. The issue of the reed becoming magnetised and holding closed without a magnet should not occur with these particular reeds..?

Has anyone a circuit diagram available that uses either a Capacitive Discharge unit and/or DC with diodes to protect the reed. So far, as I have said, one of my reeds is switching two M track solenoids and a solid state bi-stable relay simultaneously without any problems, although I am unsure as to how long this will last. confused
Cheers

Stuart
New Zealand
Offline Bigdaddynz  
#17 Posted : 17 September 2006 05:43:20(UTC)
Bigdaddynz

New Zealand   
Joined: 17/09/2006(UTC)
Posts: 18,778
Location: New Zealand
Hi all,

The NZ Marklin Club (http://www.mmrc.org.nz) use triacs to give more reliable switching of turnouts, especially older M Track turnouts, which the club uses on it's Bergtalbahn layout (check out the photos on the web site, under 'Club Layouts'). 'Clapcott' kindly gave me a copy of the circuit diagram - I haven't as yet tried it out, so I can't offer any comment on its effectiveness. If I can find it I can post a scan of the diagram if anyone is interested. Also, I note that in a recent Elektor magazine, which has numerous circuits for all sorts of things, there is a similar project for switching AC powered solenoids. I don't as yet have a copy of the magazine........
Offline Bigdaddynz  
#18 Posted : 17 September 2006 06:39:32(UTC)
Bigdaddynz

New Zealand   
Joined: 17/09/2006(UTC)
Posts: 18,778
Location: New Zealand
Hi all,

I've posted a copy of the circuit diagram at:

http://bigdaddynz.f2g.ne...iac/triac_switch_new.jpg

You should be able to make this up on a small piece of veroboard. Im not sure whether this type of triac is still available (I couldn't find it here in NZ), hopefully substitutes are available.

Cheers
Offline steventrain  
#19 Posted : 17 September 2006 10:47:38(UTC)
steventrain

United Kingdom   
Joined: 21/10/2004(UTC)
Posts: 31,704
Location: United Kingdom
Hello and welcome to the forum Bigdaddynz.Smile
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy.
Offline steventrain  
#20 Posted : 17 September 2006 10:50:03(UTC)
steventrain

United Kingdom   
Joined: 21/10/2004(UTC)
Posts: 31,704
Location: United Kingdom
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Bigdaddynz
<br />Hi all,

The NZ Marklin Club (http://www.mmrc.org.nz)


Cool link,Very good layout picturesSmile
Large Marklinist 3- Rails Layout with CS2/MS2/Boosters/C-track/favorites Electric class E03/BR103, E18/E118, E94, Crocodiles/Steam BR01, BR03, BR05, BR23, BR44, BR50, Big Boy.
Offline Tony  
#21 Posted : 17 September 2006 13:09:11(UTC)
Tony

South Africa   
Joined: 18/09/2004(UTC)
Posts: 726
Location: Cape Town
Hey welcome to the forum Bigdaddynz!!
Regards Tony
Offline hmsfix  
#22 Posted : 17 September 2006 23:41:54(UTC)
hmsfix


Joined: 06/02/2005(UTC)
Posts: 1,383
Location: Darmstadt,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Bigdaddynz
<br />Hi all,

I've posted a copy of the circuit diagram at:

http://bigdaddynz.f2g.ne...iac/triac_switch_new.jpg

You should be able to make this up on a small piece of veroboard. Im not sure whether this type of triac is still available (I couldn't find it here in NZ), hopefully substitutes are available.

Cheers


Wellcome to the forum, bigdaddynz! And thanks for the link to the New Zeeland Maerklin club, it is superb.[:p]

I suppose that the type of triac in your circuit is not very critical, almost any type with suitable current rating should do. Using triacs is a very good idea as one needs not rectify the AC voltage.

Hans Martin
Offline HueyCE  
#23 Posted : 18 September 2006 08:41:07(UTC)
HueyCE


Joined: 12/01/2003(UTC)
Posts: 2,528
Location: Groton, Connecticut
Welcome to the forum bigdaddynz.
Ira
Building German Era I-II layout(Mk IIIc).UserPostedImage

Offline Bigdaddynz  
#24 Posted : 18 September 2006 13:25:03(UTC)
Bigdaddynz

New Zealand   
Joined: 17/09/2006(UTC)
Posts: 18,778
Location: New Zealand
Thankyou for the kind words.

The Elektor magazine I mention is the July/August 2006 Summer edition.

As for the NZ Marklin Club, there has been a link on the Marklin-Users Links & Downloads section for quite some time (under the Wellington Märklin club link). If you would like a treat, check out Earl Wyatt's old and new layouts under the 'Home Layouts' section of the club's website (www.mmrc.org.nz). Cool
Offline Rowan  
#25 Posted : 19 September 2006 21:55:14(UTC)
Rowan


Joined: 09/04/2006(UTC)
Posts: 1,278
Location: Brisbane, Queensland
Welcome Bigdaddynz.
That layout of Earl Wayatt is definetly a good one folks.Very much worth a click.
Thanks Bigdaddynz.
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