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Offline kimmo  
#1 Posted : 14 November 2003 14:57:57(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Hello all,

During the recent weeks I have been finishing the automation on my layout, and installed 32 contact tracks. I have made the contact tracks with the well-known method by cutting the electrical connection between the rails underneath the C-track, isolating one side of the rail from adjacent track pieces, and connecting them all to s88's (or Viessmann 5217's actually).

While doing this I have noticed one potential problem. Since now only one side of the rail provides the ground contact when the loco is on a contact track, it may happen that the loco momentarily looses the ground and gets jerky or even stops abruptly. How sensitive it is, depends on many things like if it is straight or curve piece, if the track is banking on either side a little, etc. I often needed to try and isolate one side first and try if the loco gets through smoothly, and if not, then isolate the other side and try again. Usually one side worked well, but you never knew which one without trying.

Have any one of you experienced the same with contact tracks, and do you know any "tricks" to improve the contact that the loco makes to the remaining grounding rail. The cause of the problem seems to be that if the loco leans even a little bit to one side, it looses contact to the rail of the opposite side. And if this is now the grounding rail, it looses the ground contact and stops.
Kimmo
Offline Lars Westerlind  
#2 Posted : 14 November 2003 15:51:00(UTC)
Lars Westerlind


Joined: 19/10/2001(UTC)
Posts: 2,379
Location: Lindome, Sweden
Well,
I would use the inside track as isolated in curves. Märklin always did it with M-tracks, and it makes sense to me that there should be better contact with the outside. I would also check the loco; Problem might be that there are "rubberbands" on one side and not the other; and some axles might have so much dirt that they don't make contact with the body of the loco.

The more I think about it, the less certain I be. A loco with heavy car load would certainly be pulled inward. I think that the real solution lies in getting all axles have good contact. And some weight too, if that's possible. You shouldn't note any problems on straight tracks at least.
Offline kimmo  
#3 Posted : 14 November 2003 18:47:01(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Those were the kind of things that I noticed, too. Isolated inside rail in curves is the best bet, but then again I also had one or two occasions where the inside rail connected better! So I had to change and isolate the outer rail instead. But now 31 out of 32 contact tracks seem to work without trouble. There is still one beast that gives me headache, and it is straight! No matter which side I isolate, the loco always momentarily looses contact at some point on that track, and goes like having a hiccup, when it looses the contact and gets it back one millimeter later. That track may be somehow bent, or twisted, so there are always some wheels which are in the air.
Kimmo
Offline Nuno  
#4 Posted : 14 November 2003 19:09:06(UTC)
Nuno


Joined: 27/05/2003(UTC)
Posts: 235
Location: ,
Hi Kimmo

I am just curious, in what kind of application do you need so many contact tracks? And if you use s88, won't you have any problems in damaging them because of having electric inputs during "so long"? [:I]

Cheers,

Nuno

Offline Lars Westerlind  
#5 Posted : 15 November 2003 10:05:53(UTC)
Lars Westerlind


Joined: 19/10/2001(UTC)
Posts: 2,379
Location: Lindome, Sweden
Hello Nuno,
the s88 don't have any problems att all having contacts for that time. They draw a minimum of extra current from the s88 bus that's true, and that's all.

/L
Offline kimmo  
#6 Posted : 15 November 2003 16:32:38(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Nuno,
I am controlling my layout with PC, so I need feedback about the train positions on the track. Contact tracks and s88's (or Viessmann 5217's) is an easy and fairly inexpensive way to do that. I have 2 pcs of Viessmann 5217 modules, each one of which is able to read 16 contact tracks. Contact tracks themselves don't cost anything, since any C-track piece can be modified to be a contact track.

And Lars already answered the technical part. Some contacts may be on for a very long time actually, if for example there are some rolling stock sitting on a siding. Having a contact about that wired back to the computer, the program knows that the siding is occupied and can not be entered by another traing (except by the shunting loco).
Kimmo
Offline Maxi  
#7 Posted : 17 November 2003 19:57:42(UTC)
Maxi


Joined: 28/04/2003(UTC)
Posts: 757
Location: Wawa, Ontario
I have gone the route of using the modified C-track for feedback also and set it up to monitor sections of track. I have not had any problems yet and been running for about 2 years now and like the concept.

I chose to monitor all sections of track, except for turnouts in order to ensure that all tracks which are ment to be clear for a locomotive to pass through is really clear. It is quite possible that a railcar can detach and sit on the track waiting for a locomotive to crash into it. With entire track being monitored the computer will not release a train into a section of track that is still occupied. This method prooved its self a few times already.
Offline kimmo  
#8 Posted : 18 November 2003 08:46:55(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Matthew, all,

I have all feedback contacts working now, no hiccups at the moment.

But I can still imagine that occasionally the ground contact may suffer when the loco is passing a contact track. Lets take an example: loco which has three axles, and one of them has rubber bands on the wheels, so there are two wheels left on both sides which can provide the ground contact.

On normal track it is enough if any one of these four wheels has a firm contact to the rail, and the ground contact is maintained. It doesn't matter if the loco leans on one side or the other.

But on contact track only the other rail provides the ground contact, so now proper grounding depends on the contact of two wheels touching that rail only. And if now due to any reason the loco slightly leans on one side, the touch to the rail of those two vital wheels on the other side may become so "light", that the ground contact momentarily suffers.

This may be very unlikely with bigger loco's with a lot of weight and many axles, but the less weight and axles there are, more likely it becomes. It is also less likely in higher speeds than in very slow speed. But it is amazing (and good of course) if you use dozens of contact tracks and have <u>never</u> experienced this.

But maybe I should add that the above is only a small thing, and now that I got it working, I also like the concept a lot.
Kimmo
Offline jcegido  
#9 Posted : 18 November 2003 13:16:38(UTC)
jcegido


Joined: 11/07/2002(UTC)
Posts: 335
Location: Madrid, Madrid
Hi Kimmo, Lars, Nuno, Matthew, all,
Thanks for sharing your experiences. I´m going to use this kind of "massive" monitoring, cause I´m ready to start with PC control. I´ve been using a few contact C-tracks in my shadow station, but now I´ll need more for the new purposes, so my question is: Which length do you recommend the C-contact track must have?Cool
Juan Carlos
Offline kimmo  
#10 Posted : 18 November 2003 14:11:52(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
There can be different recommendations depending on why contact tracks are needed. But I think atleast the following two purposes are common:

(1) To monitor the occupancy of entire track section
(2) To indicate certain more specific point of track inside a track section

Lets talk about the second item first. One application is that you monitor the beginning and end of each section. This way the PC knows when a train enters a section and when it exits one (or reaches its end). These points can also be used as break and stop points, if the train must stop inside that section. To do this, it is enough to convert only one track piece to contact track in each end, and bring them to the computer as two feedback signals. And if the section ends with very short track piece, you can always convert two last track pieces but not isolate them from each other, so they act as a single contact track and provide one feedback signal, just like a single longer track piece. So I don't see the lenght as a problem.

In principle the above application doesn't meet all requirements of the first item, the occupancy detection. This is the case if there are more than two track pieces in the section, or in the other words, there is one or more track pieces in the middle of the section which do not provide any feedback. So there could still be a train inside the section, although both ends would indicate free. This is very easily the case if we want to detect any single car that may reside anywhere inside the section. For this application all track pieces which form that section should be converted to contact tracks. They can still be isolated to form two feedback signals only, one from the first half of the section, and the other from the the second half of the section. Or if the section is isolated from its ends only, the whole section gives one feedback signal only, if that is enough for your purposes.

I myself have converted one track piece from both ends of each section. It is fairly easy to use the computer to figure out that if something went in from one end, the section is occupied until it comes out from either end again. This of course won't detect accidentally uncoupled cars, if part of the train stil exits the section.
Kimmo
Offline gtegos  
#11 Posted : 27 January 2004 09:26:07(UTC)
gtegos


Joined: 13/02/2003(UTC)
Posts: 37
Location: Thessaloniki,
Hi Kimmo,
I have the same problems on my layout which will have about 12 Viessmann 5217 modules (192 contacts). I have already prepared 144 contact tracks and I am in the testing phase.
The symptoms are the same with yours. The biggest problem is with the E40 engine which has two grounding axes, so only two wheels are in contact with the grounding rail. The engine is lighter than B18 which works smoother.

I cleaned the rails very well (using Philips degreaser)and also the wheels. The majority of the problems have gone away, however there are still track sections producing problems especially with E40 and at low speeds. By turning on the engine lights one can see easier where the problems are (flashing lights). I am conducting many tests with the following results (for the time beeing):

- The main problem is between the wheel and the rail
- Almost each time the engine stops, if I connect the two rails (with a screwdrive for example) it starts again showing that the problem is between the wheels and the rail.
- There seems to be a problem also between the axles and the engine ground (occasionally)
- The problems appear on straight lines (I did not test curves much)
- Most of the times the problems appear, is because the engine is moving sideways
- The behaviour of E40 is improving if one removes the rubber rings from one of the axles used for motion (the inner axle produce better results), but then the engine gets very noisy.

Some thoughts:
- Change the inner motion axle with a simple one (like that using for ground) without taking motion from the motor. I don't know what impact will it have on the traction capabilities of the engine
- Add some kind of brush in the middle of the engine, which will be in contact with the rails permanently (optically bad solution).
- Add some kind of horizontal springs to avoid sideways movement.
- Connect the ground through the coupler to the car behind the engine so that the car's wheels will also be used for grounding (but this will mean the engine will always have this car attached to it.
- Maybe my E40 is faulty concerning the ground contact (I hope so)

I am also surprised by the fact that there are not so many people having the same problems. Maybe its something I am doing wrong, but for the last two weeks I couldn't find it.

By the way Kimmo, you say that you solved your problems. How did you do it? Only by cleaning track and using the inside rail for contact tracks?

George


George
Offline kimmo  
#12 Posted : 27 January 2004 10:03:02(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Thanks for the note, Geroge.

Your experiences are the very same as mine.

I don't own many engines yet. In practice, I operate mainly two engines, E40 (electric) and BR360 (shunting diesel). And when there was a contact track which was causing problems, I typically had problems with both of them. So I didn't concentrate on fixing the engine but the track.

After preparing a contact track, I tested it with many runs with both engines. If all runs went smoothly, it was OK.

If there was a hiccup, I isolated the opposite rail instead, and tested again. Many times one side was OK, but you never knew which one before trying it out.

If there were hiccups with both sides, I added very thin piece of cardboard under the trackbed in one side, the same side which was isolated. This lifted the track just a little from that side and ensured that the weight of the engine while on that track will always be slightly on the other side, improving the contact to the grounding rail.

With these measures, and carefully cleaning the rails, I managed to cure all problems, for now. But I only have 32 contact tracks, not 192 like you...
Kimmo
Offline xanderb  
#13 Posted : 27 January 2004 11:33:08(UTC)
xanderb

Netherlands   
Joined: 26/01/2004(UTC)
Posts: 43
One question about the track sections. Can you create good isolations without contact rails (24995)by using the same isolators as for signals? I bought a set of contact rails and a S88 and it works okay, but the 24995 in combination with the s88 is not very cheap per contact.
Offline rugauger  
#14 Posted : 27 January 2004 11:59:04(UTC)
rugauger

United Kingdom   
Joined: 19/12/2003(UTC)
Posts: 1,205
Location: Swindon, Wiltshire
Another question: unless full-length contact sections are required, would it be better to just isolate a small section of a track piece instead of the entire length? Like you can do with K Track where you just make two small cuts into one of the rails, 1/2 inch apart from each other, with a Dremel or similar kind of tool.

OK, you would end up with some gaps in the rails, but maybe this method is most useful for hidden sections where a) good ground contact is most important because we don't want our trains to stop where we can't (easily) reach them and b) the track can't be seen anyway.

Just a suggestion.
Richard
Offline gtegos  
#15 Posted : 27 January 2004 12:11:11(UTC)
gtegos


Joined: 13/02/2003(UTC)
Posts: 37
Location: Thessaloniki,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by xanderb
<br />One question about the track sections. Can you create good isolations without contact rails (24995)by using the same isolators as for signals? I bought a set of contact rails and a S88 and it works okay, but the 24995 in combination with the s88 is not very cheap per contact.

The concept is the same. Use one of the two rails for connecting to the s88 module and leave the other one for grounding. See the Workshop11 file at http://www.windigipet.de/download4.html
for a detailed description of making contact tracks by cutting the ground bridge underneath the C trackCool

George

George
George
Offline gtegos  
#16 Posted : 27 January 2004 12:21:46(UTC)
gtegos


Joined: 13/02/2003(UTC)
Posts: 37
Location: Thessaloniki,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by rugauger
<br />Another question: unless full-length contact sections are required, would it be better to just isolate a small section of a track piece instead of the entire length? Like you can do with K Track where you just make two small cuts into one of the rails, 1/2 inch apart from each other, with a Dremel or similar kind of tool.

OK, you would end up with some gaps in the rails, but maybe this method is most useful for hidden sections where a) good ground contact is most important because we don't want our trains to stop where we can't (easily) reach them and b) the track can't be seen anyway.

Just a suggestion.

Thank you for the suggestion.
If I understand well you suggest to not have occupancy detection tracks for all track length, but only for specific small length sections. This has the disadvantage that if there are some cars left on the normal section (with gorund on both rails) then, the controlling software would not know that and wouldpermit another train to enter the occupied section.
The process of making K and C track occupancy detection track is in priciple the same (one has to do more work with K tracks by either cutting one rail as you describe or using insulated connectors as described by Huib Maaskant http://www.floodland.nl/...n/info/digitaal_en_4.htm
George
Offline kimmo  
#17 Posted : 27 January 2004 13:20:15(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Quote:
[size=1" face="Verdana" id="quote]quote:Can you create good isolations without contact rails (24995)by using the same isolators as for signals?

With C-track, the only sensible way to create contact tracks is to convert normal track piece into one, unless you want to spend money on something you really don't need. Red Märklin plastic insulators are enough for the isolation. When you cut the bridge between the rails underneath the track, be careful that the loose ends don't touch each other or the center rail. If they touch each other you get constant feedback, and if they touch the center rail you get a short.
Quote:
[size=1" face="Verdana" id="quote]quote:would it be better to just isolate a small section of a track piece instead of the entire length?

As George mentioned, to ensure correct detection in all cases, the section would still need to be longer than the longest distance between two axels. And then you could not use the studs underneath to connect the wire to the rail, but would need to solder it directly to the cut-off rail segment.
Kimmo
Offline T44  
#18 Posted : 30 January 2004 08:45:29(UTC)
T44


Joined: 25/09/2003(UTC)
Posts: 16
Location: ,
Hi,

The discussion is focused om the ground track side. What about making a detection track at the center-rail? Look at this link http://www.geocities.com...k/gbmc/detect/detect.htm

Have anyone tried it?

Best regards
T44
Offline rugauger  
#19 Posted : 30 January 2004 11:51:25(UTC)
rugauger

United Kingdom   
Joined: 19/12/2003(UTC)
Posts: 1,205
Location: Swindon, Wiltshire
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by T44
<br />... Have anyone tried it?
Not tried it, but looks a good idea if you want a momentary signal. And it's not visible like the "Dremel" method, so that's an advantage. Suggest a shorter section of 2 studs is probably better than 3 studs.

Again, however, not sure how/if this could work if you need full-length detection.
Richard
Offline gtegos  
#20 Posted : 05 May 2004 10:19:20(UTC)
gtegos


Joined: 13/02/2003(UTC)
Posts: 37
Location: Thessaloniki,
Hello Kimmo and all,

Although a little late, I would like to inform you that I found a solution to the ground contact problem. I posted my problem to WinDigipet forum, and I got a reply from Nils Gullhav from Norway, saying that I could use a diode (1N4004) connecting the tracks, with the white ring connected to the track where the s88 module is connected. Initially I didn't believe it will work, but after trying it I was happy to realise that I was wrong.

It really works biggrin. The solution is simple and very cost effective (30 diodes/1 Euro).
The locos take ground from both tracks, so they are operating much more reliably, and the occupied signal is properly transmitted to the IB.

Of course, one should always pay great attention to cleaning the tracks, in order to have smooth operation on the entire layout, but this is an issue also for non-digitally controlled layouts.

Regards,
George
George
Offline Lars Westerlind  
#21 Posted : 05 May 2004 12:21:37(UTC)
Lars Westerlind


Joined: 19/10/2001(UTC)
Posts: 2,379
Location: Lindome, Sweden
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by gtegos
<br />Hello Kimmo and all,

Although a little late, I would like to inform you that I found a solution to the ground contact problem. I posted my problem to WinDigipet forum, and I got a reply from Nils Gullhav from Norway, saying that I could use a diode (1N4004) connecting the tracks, with the white ring connected to the track where the s88 module is connected. Initially I didn't believe it will work, but after trying it I was happy to realise that I was wrong.

Regards,
George


Clever, didn't think on that. Background is as follows:
the s88 actually indicates occupation if current may flow out from the s88 to the track. This happens if there is a connection, AND if the voltage potential is less than about 0.5 V. So, grounding does the job, and in fact also a digital signal and AC does, as they sometimes are negative. The positive part is neglected by the s88, just as an temporary bad connection.

So what happens with the diode is: when there is no train present, the diode doesn't allow any current to flow out from the s88, so it indicates: no.
When there is a train present it grounds the track causing the s88 to detect: yes. Should there be a demand to return current from the loco which isn't satisfied by the other rail, this current flows to ths s88 rail, through the diode to ground. When the digital signal is negative, the diode will not do anything, but it appears to be enough if it allows power to flow during the posive phases.

Regards,
Lars
Offline kimmo  
#22 Posted : 05 May 2004 12:46:36(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
This sounds very logical and clever. As you said, George, it is too late for me to do this, but good to know for everybody else. Fortunately I have not experienced any serious contact problems anymore, as long as I keep the tracks clean.

Thanks,
Kimmo
Offline gtegos  
#23 Posted : 05 May 2004 14:26:34(UTC)
gtegos


Joined: 13/02/2003(UTC)
Posts: 37
Location: Thessaloniki,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Lars Westerlind
+
So what happens with the diode is: when there is no train present, the diode doesn't allow any current to flow out from the s88, so it indicates: no.
When there is a train present it grounds the track causing the s88 to detect: yes. Should there be a demand to return current from the loco which isn't satisfied by the other rail, this current flows to ths s88 rail, through the diode to ground. When the digital signal is negative, the diode will not do anything, but it appears to be enough if it allows power to flow during the posive phases.
+

Hello Lars,

That explains it very well. I reached to the same conclusion, but only after I saw the diode workingCool. The key to the solution is that we have AC current feeding the tracks, so the diode does its job only in one of the phases.

George
George
Offline David Dewar  
#24 Posted : 05 May 2004 14:28:37(UTC)
David Dewar

Scotland   
Joined: 01/02/2004(UTC)
Posts: 7,476
Location: Scotland
Do you find any problems with lighting in coaches or do you run the supply from the loco via couplers
David
Take care I like Marklin and will defend the worlds greatest model rail manufacturer.
Offline Nils Gullhav  
#25 Posted : 05 May 2004 15:02:37(UTC)
Nils Gullhav


Joined: 05/05/2004(UTC)
Posts: 16
Location: ,
Hello from Norge

It is one more positive ting abot the diode i dident told Georg.
You can have longer vires on the input signal to the S88. And you geth not so much bad/wrong signal in. You can se it, when you run on a computer.

Hilsen Nils
Offline kimmo  
#26 Posted : 05 May 2004 15:13:53(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by David Dewar
<br />Do you find any problems with lighting in coaches or do you run the supply from the loco via couplers
David
It is the same with coaches and lighting as it is with the running of the loco: if the ground contact is bad, you get flickering lights. And yes, I do experience some flickering, but not much.
Kimmo
Offline kimmo  
#27 Posted : 05 May 2004 15:16:24(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Nils Gullhav
<br />Hello from Norge

It is one more positive ting abot the diode i dident told Georg.
You can have longer vires on the input signal to the S88. And you geth not so much bad/wrong signal in. You can se it, when you run on a computer.

Hilsen Nils
I have read about the sensitivity of s88's, and the tendency to get wrong signals. But for some reason I have not experienced any problems of that kind myself. I am reading the signals on a computer, and all readings have been very reliable all the time.
Kimmo
Offline Nils Gullhav  
#28 Posted : 05 May 2004 15:36:39(UTC)
Nils Gullhav


Joined: 05/05/2004(UTC)
Posts: 16
Location: ,
Try to youse 1 or 2 to old train on the layout. Then you can se.
But the vires to the track, have to be over 1,5-2m

Nils
Offline john black  
#29 Posted : 05 May 2004 15:50:43(UTC)
john black

United States   
Joined: 22/04/2004(UTC)
Posts: 12,139
Location: New York, NY
Hi Nils:

Welcome to the forum - you'll like it Smile !

Regards
John


I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators.
AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only.
CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ...
Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide

Offline kimmo  
#30 Posted : 05 May 2004 17:16:21(UTC)
kimmo


Joined: 11/08/2003(UTC)
Posts: 397
Location: ,
Quote:
[size=1" face="Verdana" id="quote]quote:Originally posted by Nils Gullhav
<br />But the vires to the track, have to be over 1,5-2m
All the feedback wires on my layout are less than 1,5m, so that's why I have been OK.
Kimmo
Offline Gregor  
#31 Posted : 05 May 2004 17:22:05(UTC)
Gregor

Netherlands   
Joined: 17/04/2003(UTC)
Posts: 997
Location: Netherlands
Hi Nils,

Welcome indeed, normally new members enter the Forum with questions rather than solutions !

I use current detection on the central rail, for track occupation (see figure), and isolated ground track for momentary pulse. I never encoutered any problems with that, but my lines are short. I will certainly try your diode.
UserPostedImage

Enjoy the Forum,
Gregor
Offline john black  
#32 Posted : 05 May 2004 21:47:21(UTC)
john black

United States   
Joined: 22/04/2004(UTC)
Posts: 12,139
Location: New York, NY
Now you like it biggrinbiggrinbiggrin
I hope no one visits a poor Southener's layout in Brooklyn. Intruders beware of Gators.
AT&SF, D&RGW, T&P, SP, WP, UP, BN, NYC, ARR, epI-III - analog & digital Marklin Classics only.
CU#6021 FX-MOTOROLA DIGITAL SYSTEM. Fast as lightning and no trouble. What else ...
Outlaw Member of BIG JUHAN's OUTSIDER CLUB. With the most members, worldwide

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