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Offline Michael4  
#1 Posted : 01 September 2020 12:21:19(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
Having looked at a few examples this seems pretty straightforward. (for M track)

Just one question, what would you recommend for the thickness of the board. Do I want a bit of flex in it or do I want it entirely rigid?

I'm thinking about 3mm ply of a reasonably good grade, ie something that is flat!

It seems high quality ply in the thinner gauges gets quite expensive and may be too bendy.
Offline DaleSchultz  
#2 Posted : 01 September 2020 13:50:00(UTC)
DaleSchultz

United States   
Joined: 10/02/2006(UTC)
Posts: 3,997
3mm sounds very thin.

The distance between your supports is a factor in determining your board thickness.

I would go with 5 or 6mm ply so that you don't get sag between supports. (or less at least)
Dale
Intellibox + own software, K-Track
My current layout: https://cabin-layout.mixmox.com
Arrival and Departure signs: https://remotesign.mixmox.com
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Offline hxmiesa  
#3 Posted : 01 September 2020 14:49:24(UTC)
hxmiesa

Spain   
Joined: 15/12/2005(UTC)
Views messages in topic : 3,520
Location: Spain
I used 10mm thickness with support for every 60º. Would use 8mm if I had to do it again.
Best regards
Henrik Hoexbroe ("The Dane In Spain")
http://hoexbroe.tripod.com
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Offline JohnjeanB  
#4 Posted : 01 September 2020 16:22:19(UTC)
JohnjeanB

France   
Joined: 04/02/2011(UTC)
Posts: 3,114
Location: Paris, France
Hi
Indeed I think 8 mm is a good compromise, combined with K tracks. This allows to keep the ramp not too steep as the track + base board total thickness have to be included in the ramp calculations
Cheers
Jean
Offline Ian555  
#5 Posted : 02 September 2020 11:22:10(UTC)
Ian555

Scotland   
Joined: 04/06/2009(UTC)
Posts: 20,240
Location: Scotland
Used 5mm Plywood and cut each level from the 1 piece of plywood, that way only 1 join between levels.Built with M track.

Will look out some photo's...been using it now for 10 years.

Ian.
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Offline Ian555  
#6 Posted : 02 September 2020 11:31:43(UTC)
Ian555

Scotland   
Joined: 04/06/2009(UTC)
Posts: 20,240
Location: Scotland


UserPostedImage

....
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Offline Michael4  
#7 Posted : 02 September 2020 16:00:09(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
Ian that looks excellent, inspires me to get on with it. Are the threaded supporting bars fixed to the baseboard or does the weight of the whole thing hold it all in place?
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Offline Michael4  
#8 Posted : 02 September 2020 16:42:34(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
So I guess I better make the thing in cardboard first so as to work out how many components I need. I like the idea of making it out of as few pieces as possible.


UserPostedImageScreen Shot 2020-09-02 at 15.39.17 by dralowid, on Flickr
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Offline hxmiesa  
#9 Posted : 02 September 2020 17:51:44(UTC)
hxmiesa

Spain   
Joined: 15/12/2005(UTC)
Views messages in topic : 3,520
Location: Spain
Space is always scarce but, ...would it be possible to insert a couple of 5106´s in the helix? -It would help a lot to lower the climbing angle.

Also; Where you go in and out of the helix on the top, you should look into removing the last 5100->5200 sections that form and S-curve. If you can go out of the helix on a couple of 5106´s in diagonal, it would also help the strain on the trains.
Best regards
Henrik Hoexbroe ("The Dane In Spain")
http://hoexbroe.tripod.com
Offline Ian555  
#10 Posted : 02 September 2020 20:21:16(UTC)
Ian555

Scotland   
Joined: 04/06/2009(UTC)
Posts: 20,240
Location: Scotland
Yes, I have a 5106 straight included in the Helix.
Offline Ian555  
#11 Posted : 02 September 2020 20:24:00(UTC)
Ian555

Scotland   
Joined: 04/06/2009(UTC)
Posts: 20,240
Location: Scotland

The threaded rods go thro' the baseboard and are secured into position with nuts and washers.
Offline Michael4  
#12 Posted : 02 September 2020 23:45:39(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
Thanks all, I will redraw with your suggestions and post a revised version.
Offline Michael4  
#13 Posted : 03 September 2020 11:55:28(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
Do you mean more like this?

If so I think I can make it fit though I don't know if I have any 5201 (not the most common bit of track!)

UserPostedImageScreen Shot 2020-09-03 at 10.52.29 by dralowid, on Flickr
Offline hxmiesa  
#14 Posted : 03 September 2020 13:13:09(UTC)
hxmiesa

Spain   
Joined: 15/12/2005(UTC)
Views messages in topic : 3,520
Location: Spain
Originally Posted by: Michael4 Go to Quoted Post
Do you mean more like this?
If so I think I can make it fit though I don't know if I have any 5201 (not the most common bit of track!)

Almost; No 5101 or 5201 though. Just; 5100+5100 + 5106+5106 + 5200+5200. If the two 5106 makes it too long, you can try with shorter straights...

Best regards
Henrik Hoexbroe ("The Dane In Spain")
http://hoexbroe.tripod.com
Offline Ausipeet  
#15 Posted : 03 September 2020 13:24:50(UTC)
Ausipeet

Australia   
Joined: 04/06/2012(UTC)
Posts: 314
Location: Adelaide
I would be inclined to make each level out of four sections cut out on a laser cutter and make them from 8 mm MDF.
Offline Michael4  
#16 Posted : 03 September 2020 17:04:51(UTC)
Michael4

United Kingdom   
Joined: 02/02/2017(UTC)
Posts: 642
Location: England, South Coast
I got a bit confused by your instructions but produced this which I think ansnwers the points you made...it might even be what you told me to do!

MDF is a good idea. Far less likely to be wavy in sheet form.

UserPostedImageScreen Shot 2020-09-03 at 16.01.34 by dralowid, on Flickr
Offline applor  
#17 Posted : 04 September 2020 00:09:56(UTC)
applor

Australia   
Joined: 21/05/2004(UTC)
Posts: 1,654
Location: Brisbane, Queensland
You can see my helixes in this old thread:

https://www.marklin-user...7th-July-2020#post543099

I used 12mm ply but its a bit stiff and I will use 9mm ply for my new storage yard.
modelling era IIIa (1951-1955) Germany
Offline DB Fan  
#18 Posted : 04 September 2020 04:40:22(UTC)
DB Fan

United States   
Joined: 01/03/2016(UTC)
Posts: 265
Location: Colorado
(MDF is a good idea. Far less likely to be wavy in sheet form.)

If you are going to use MDF I would recommend that you seal the parts for the helix before you install it. If you don’t you could end up having a roller coaster for a helix if you don’t have a climate controlled train room. Looking forward to seeing it when finished.

Robert



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DV
Offline Gregor  
#19 Posted : 04 September 2020 08:03:03(UTC)
Gregor

Netherlands   
Joined: 17/04/2003(UTC)
Posts: 996
Location: Netherlands
I built my helix from chipwood boards, 10 mm thick in a wooden frame.

UserPostedImage

It is not a circle, but an oval with 4 pc's of straight 5106 track between the half circles.

This makes for a slope of less than 3%, which is quite forgiving, so I did not need fine tuning methods like threaded bars/nuts.

Best regards,
Gregor
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